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Rockwell Automation 825 Smart Motor Manager User Manual User Manual

Page 139

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Error Diagnosis and Troubleshooting 8-7

Publication 825-UM001B-EN-P January 2001

Table 8.A Possible Causes and Actions (Continued)

LCD

Designation

Possible Causes

Actions

PTC trip

PTC or PTC leads short-circuited
or broken

Check leads, remove fault. PTC:
Motor for repair. If not possible,
switch off PTC monitoring “PTC
PROT/OFF“.

Stator winding overheated by:

Overload

Too many starts/hour

Too many warm starts/hour

Obstructed cooling

High ambient temperature

Wait until motor has cooled down
sufficiently for a reset.

Search for cause and
eliminate.

Reduce starts/hour.

Reduce number of warm
starts/hour.

Clean motor and cooling air
intake.

Protect against heat; reduce
load or switch off installation.

Phase

sequence

protection

(motor supply)

Wrong phase sequence of supply
to converter module

Connect phase leads in correct
sequence.

Phase failure

trip

(based on

motor supply)

Faulty fuse:
Short-circuit/earth (ground) fault

Remedy damage, replace the
fuse.

Failure during start

Redimension fuse (noting
short-circuit coordination).

Broken lead

Check cables and terminal
connections.

PT100 #1…#6

(RTD)

temperature

warning

PT100 #1…#6

(RTD)

temperature

trip

Stator winding overheated by:

Overload

Too many starts/hour

Too many warm starts/hour

Obstructed cooling

High ambient temperature

Wait until motor has cooled down
sufficiently to permit reset.

Search for cause and remedy.

Reduce start/hour

Reduce warm starts/hour

Clean motor and cooling air
intake.

Protect against heat. Reduce
load or shut down the
installation, and wait until
motor has cooled down
sufficiently for a restart.

PT100 (RTD)

has been

short- or open-

circuited.

This message

may appear

together with a

PT100 #1…#6

(RTD) TRIP

Failure in PT100 (RTD) circuit

Check cables, terminal connection
and PT100 (RTD) sensor

PTC TRIP

PHASE REVER TRIP

PHASE LOSS TRIP

PT100 #…WARNING

PT100 #…TRIP

PT100 SHORT CIRC

PT100 NO CONNECT