STEMCO Aeris - Manual (Page 3)

Aeris Installation and Service Manual
Page 3 of 42
Table of Contents
General Information……………………………………………………………………………………………………….………. 4
About this Manual……………………………………………………………………………………………………….. 4
Explanation of Signal Words…………………………………………………………………………………………. 4
Important Safety Notices……………………………………………………………………………………….…….. 4
General Service Information…………………………………………………………………………………….….. 5
General Service Installation Note……………………………………………………............................... 5
System Overview…………………………………………………………………………………………………………………….. 6
Aeris Overview…………………………………………………………………………………………………………….. 6
System Features………………………………………………………………………..................................... 6
Aeris Specifications………………………………………………………………………………………………………. 6
System Operation………………………………………………………………………………………………………… 7
How System Works………………………………………………………………………………………….. 7
System Components……………………………………………………………………………………………………..7
Recommended Tool List……………………………………………………………………………………………….. 8
Aeris Installation........................................................................................................................8
Trailer Preparation……………………………………………………………………………………………………….. 8
Axle Preparation…………………………………………………………………………………………………………..9
Drain Oil………………………………………………………………………………………………………….. 9
Remove Welch Plug………………………………………………………………………………………….9
Drill Fixture (How to Make) and Use…………………………………………………………………. 10
Drill & Tap Holes in Axle……………………………………………………………………………………11
Clocking Wheels……………………………………………………………………………………………………………15
Axle Hose Installation……………………………………………………………………………………………………17
Split Loom Tubing Protection Installation………………………………………………………………………18
Center Vent Line Installation…………………………………………………………………………………………18
Axle Plug Installation……………………………………………………………………………………………………. 19
Aeris Hubcap Assembly Installation………………………………………………………………………………. 20
Control Box Installation………………………………………………………………..................................23
Connecting Airlines to Control Box…………………………………………………...............................24
Air Lines to Compressed Air Tank……………………………………………………………………… 27
Tire Hose Installation…………………………………………………………………...................................29
Light Kit and Wiring Installation…………………………………………………………………………………….31
Decal Location………………………………………………………………………………………………………………38
System Installation Check…………………………………………………………………………………………………………38
Maintenance……………………………………………………………………………………………………………………………39
Check Tire Pressure………………………………………………………………………………………………………39
Regulator Setting…………………………………………………………………………………………………………. 40
Troubleshooting
Control Box………………………………………………………………………………………………………………………..41