Burnham MPC - Manual (Page 8)

8
TABLE OF CONTENTS
SECTION I - GENERAL INFORMATION
Dimensional Information ................................................................................................................. 10
Ratings/Data ....................................................................................................................................... 1
Locating the Unit . ............................................................................................................................. 1
Air Supply/Venting ............................................................................................................................. 1
SECTION II - CAST IRON BLOCK ASSEMBLY INSTRUCTIONS (Knockdown Boiler)
Knockdown Boiler w/ Factory Assembled Section ........................................................................ 17
Assembly of Sections, Manual Draw-up ........................................................................................ 18
Assembly of Sections, Hydraulic Draw-up ....................................................................................
Hydrostatic Test ................................................................................................................................
SECTION III - BOILER ASSEMBLY INSTRUCTIONS (Knockdown Boiler)
Install Common Parts to Block (Hinge Hardware, Flue Collector, Clean-out Covers, Etc.) ...... 5
Install Supply and Return Manifolds .............................................................................................. 7
Install Return Water Mixing Tube ..................................................................................................... 7
Install Jacket Support Frame to Block ............................................................................................ 0
Install Heat Exchanger Insulation .................................................................................................... 7
Install Internal Wiring Harness Components ................................................................................. 8
Install Jacket Top Corner Panels ....................................................................................................
Install Jacket Front and Rear Panels ..............................................................................................
Install Jacket Top and Side Panels . ................................................................................................ 5
Install Burner Swing Door (BSD) .................................................................................................... 7
Install nd and rd
Pass Flueway Baffles........................................................................................... 9
Procedure to Close and Secure Burner Swing Door ..................................................................... 50
Install Burner Adapter Plate and Mount Burner (Burner Specific) ............................................... 50
Connecting Internal Wiring Harness to Burner Controls .............................................................. 51
Install Standard Water Trim and Control ......................................................................................... 5
Install Optional Controls:
• Probe LWCO ............................................................................................................................. 5
• High Limit Control w/ Manual Reset ...................................................................................... 5
• Low Fire Hold Control ............................................................................................................. 5
• Low / High / Low Control or Modulating Control .................................................................. 55
Install Flue Outlet Damper Assembly .............................................................................................. 56
Install Optional Burner Swing Door Cover Split Jacket Panels .................................................... 57
SECTION IV - INSTALLATION INSTRUCTIONS
Packaged Boiler - Shipping Information ......................................................................................... 58
Boiler Piping - Heating Applications................................................................................................ 58
Boiler Piping - Domestic Hot Water ................................................................................................. 6
Relief Valve Piping ............................................................................................................................. 6
Electric Wiring ................................................................................................................................... 6
SECTION V - OPERATING INSTRUCTIONS
Filling System .................................................................................................................................... 65
Adjusting Controls ............................................................................................................................ 65
Adjusting Burner ............................................................................................................................... 65
Test Controls ...................................................................................................................................... 66
Initial Cleaning, Water Boilers .......................................................................................................... 66
Frequent Water Addition ...................................................................................................................67
Oxygen Corrosion ............................................................................................................................. 67