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Applications, Array design, Sizing guidelines – Outback Power Systems FLEXmax Extreme Owners Manual User Manual

Page 71: Maximum-power voltage (v, Open circuit voltage (v

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900-0150-01-00 Rev A

69

Applications

Array Design

Sizing Guidelines

Below is a list of maximum array wattages for the FLEXmax Extreme for various nominal voltage batteries. This
should be used for sizing an array. Note that every PV module is different. The specifications for every model
should be consulted before designing or assembling a PV array.

Table 11 Maximum Input Wattage Per Charge Controller

Nominal Battery

Voltage

Maximum Array Size

(in watts, Standard Test Conditions)

12 V

1000 W

24 V

2000 W

36 V

3000 W

48 V

4000 W

60 V

5000 W

Maximum-Power Voltage (V

mp

)

Maximum-power voltage (V

mp

) is the operating voltage for the PV array at which the array generates the most

wattage. When designing the PV array, it is recommended for the V

mp

to be approximately 12 to 24 volts higher

than the nominal battery voltage for optimum performance. This will ensure that the V

mp

is always above the

battery voltage, which is required for charging. Higher voltages are not recommended, as they may reduce the
FLEXmax Extreme conversion efficiency.

IMPORTANT:

Check the PV array voltage before connecting it to the FLEXmax Extreme.

Open Circuit Voltage (V

oc

)

Open-circuit voltage (V

oc

) is the unloaded voltage generated by the PV array. The FLEXmax Extreme controller

can withstand V

oc

of up to 150 Vdc. However, if the V

oc

exceeds 145 Vdc, the controller will suspend operation to

protect the system components.

CAUTION: Equipment Damage

Although the FLEXmax Extreme shuts down when voltage is greater than 145 Vdc, this
will not prevent the array from generating voltage. Anything higher than 150 Vdc will
damage the controller, whether it has shut down or not. The array should be designed
so that voltage never exceeds 145 Vdc in order to prevent equipment damage.