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Troubleshooting – Greenheck Vari-Flow Air Management System(476251) User Manual

Page 30

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30

Vari-Flow Air Management System

Troubleshooting

Issue

Possible Cause

Recommended Solution

Smoke spilling out
of hood at 100%
operation

Max fan speed has been scaled
down from 100%

Increase exhaust fan maximum speed to 100%.

Improper hood design

Check hood overhang, cross drafts, or proper make
up air

Smoke spilling out
when hood running at
lowest speed

Fan minimum speed set too low

Increase exhaust fan minimum speeds

Improper hood design

Check hood overhang, cross drafts and proper
make up air

Fans do not turn up to
maximum speed

Dirty temperature sensor

Clean grease from temperature sensor

High temperature set
too high

Decrease the high temperature set point
(115°F default)

Fans do not turn down
to minimum speed

Dirty temperature sensor

Clean grease from temperature sensor

Low temperature set
too low

Increase the low temperature set point
(90°F default)

Exhaust fan on and
supply fan off

Broken supply fan belt

Replace fan belt

Fire mode

Check fire contact connection

Fans rotate in wrong
direction

VFD output wiring incorrect

Switch any two leads on the hood side of the
VFD to the fan motor

100% override does
not increase exhaust
speed

Exhaust already at 100%

Proper Operation

Fan button on, but fans
do not turn on

Broken fan belt

Replace fan belt

VFD fault

Check VFD for faults

Hood light(s) button
on, but actual lights
are not on

Light bulbs are burned out

Replace hood light bulbs

Bad wiring connection

Verify lights are wired to correct terminals. Refer to
Lights wiring section.

The fan button is off,
but the fans will not
turn off

Vari-Flow is operating in
temperature interlock mode.
Temperature Interlock indicator on
keypad/touchscreen will be on.

The temperature in the hood is still above
the temperature interlock off setpoint. It will
automatically turn off once below the setpoint and
the off delay time.

Fans do not turn on
automatically

Temperature Interlock Enabled; set
to no

Enable the temperature interlock option. (Default is
enabled)

Interlock set point too high

Decrease the temperature interlock on setpoint.

Pressure Sensor Fault

Kinked hose

Remove kink or replace hose

Controlled space not holding
pressure

Adjust the static pressure set point

Fire

Fire system microswitch is in the
fire position

Check the fire suppression microswitch connections

Temperature Sensor
Fault

Dirty/burned sensor

Clean/replace sensor

Incorrect programming

Check the temperature sensor settings

Exhaust VFD Fault

VFD over current

Check fan rotation

Look at drive for fault identification.
Refer to Yaskawa Quick Start
Guide for fault.

Check the VFD overload settings (PAR E2-01)

Supply VFD Fault

VFD over current

Check fan rotation

Look at drive for fault identification.
Refer to Yaskawa Quick Start
Guide for fault.

Check the VFD overload settings (PAR E2-01)

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