Tweco 100 Ultra-Cut Plasma Cutting System with Automated Gas Control - Manual (Page 21)

ULTRA-CUT 100 XT
Manual 0-5303 SPECIFICATIONS 2-5
2.09 Gas Requirements
The customer will provide all gases and pressure regulators. Gases must be of high quality. Pressure regulators
shall be double stage and installed within 3 meters from the Gas Console.
Ultra-Cut 100 XT™ Power Supply: Gas Pressures, Flows, and Quality Requirements
Gas Quality Minimum Pressure Flow
O2 (Oxygen) 99.5% Purity
(Liquid recommended)
120 psi
8.3 bar / 827 kPa
70 scfh (2000 l/h)
N2 (Nitrogen) 99.5% Purity
(Liquid recommended) <1000 ppm
O2, <32 ppm H2O)
120 psi
8.3 bar / 827 kPa
200 scfh (5700 l/h)
Compressed
or Bottled Air
Clean, Dry,
Free of Oil (see Note 1)
120 psi
8.3 bar / 827 kPa
250 scfh (7000 l/h)
H35 (Argon-Hydrogen)
H35 = 35% Hydrogen,
65% Argon
99.995% Purity
(gas recommended)
120 psi
8.3 bar / 827 kPa
90 scfh (2550 l/h)
Ar (Argon) 99.995% Purity
(gas recommended)
120 psi
8.3 bar / 827 kPa
150 scfh (4200 l/h)
H2O (Water) See Note 2 50 psi (3.5 bar) 10 gph (38 lph)
Note 1: The air source must be adequately filtered to remove all oil or grease. Oil or grease
contamination from compressed or bottled air can cause fires in conjunction with oxygen.
For filtering, a coalescing filter able to filter to 0.01 microns should be placed as close as
possible to the gas inlets on the Gas Control Module.
Note 2: The tap water source does not need to be deionized, but in water systems with extremely high mineral content a water
softener is recommended. Tap water with high levels of particulate matter must be filtered.
Note 3: Water Pressure Regulator if needed can be purchased at local plumbing supply.
2.10 Gas Applications
MATERIAL MILD STEEL STAINLESS STEEL ALUMINUM
GAS TYPE GAS TYPE GAS TYPE
OPERATION PREFLOW PLASMA SHIELD PREFLOW PLASMA SHIELD PREFLOW PLASMA SHIELD
30A Cut
Air O
2
O
2
Air Air Air Air Air Air
N
2
N
2
H 2 0 N
2
N
2
H 2 0
50A Cut
Air O
2
Air Air Air Air Air Air Air
N
2
N
2
H 2 0 N
2
N
2
H 2 0
70A Cut
Air O
2
Air Air Air Air Air Air Air
N
2
N
2
H 2 0 N
2
N
2
H 2 0
100A Cut
Air O
2
Air N
2
H35 N
2
N
2
H35 N
2
N
2
N
2
H 2 0 N
2
N
2
H 2 0
Marking Air Ar Air/ O
2*
Air/ N
2*
Ar Air/ N
2/
H 2 0 Air/ N
2 *
Ar Air/ N
2/
H 2 0
*Note: Depends on process used.