Rockwell Automation WebPak 3000 DC Drives Hardware Reference, Installation and Troubleshooting - Manual (Page 3)

C
ONTENTS
Contents I
General Notes
Safety Instructions................................................................................................ V
General Notes ..................................................................................................... VI
Chapter 1 Introduction to the Drive 1-1..1-4
1.1 Store the Drive ................................................................................................. 1-1
1.2 Drive Identification Nameplate........................................................................... 1-1
1.3 Drive Selection .................................................................................................. 1-2
1.4 Drive Description ............................................................................................... 1-3
1.5 Related Publications........................................................................................... 1-3
1.6 Optional Kits ...................................................................................................... 1-4
Chapter 2 Install and Wire the Drive 2-1...2-20
2.0 Recommended AC Line and DC Armature Fuses ............................................. 2-1
2.1 Install the Drive, Dimensions ............................................................................. 2-1
2.2 Install a Line Reactor or Transformer for Input Power Conditioning................... 2-8
2.3 Install an Input Disconnect - Guidelines............................................................. 2-8
2.4 Install the Motor................................................................................................. 2-9
2.5 Wire the Drive ................................................................................................... 2-9
2.5.0 General Wiring Practices ....................................................................... 2-9
2.5.1 Ground the Drive, the Motor and the Operator's Control Station. ........... 2-9
2.5.2 Recommended Lugs ............................................................................ 2-10
2.5.3 Wire AC Power to the Drive ................................................................. 2-13
2.5.4 Wire the DC Motor to the Drive ............................................................ 2-13
2.5.4.1 Motor Overload Protection ........................................................ 2-13
2.5.5. Wire Stopping Devices to the Drive ..................................................... 2-13
2.5.5.1 Description of Stop Modes and Drive States............................. 2-13
2.5.5.2 Provide the Emergency Stop Function...................................... 2-14
2.5.5.3 COAST/STOP Digital Input ...................................................... 2-15
2.5.5.4 SECTION OFF Digital Input .................................................... 2-15
2.5.5.5 Customer Interlock Digital Input ............................................... 2-15
2.5.6 Wire the Main Contactor to the Drive ................................................... 2-15
2.5.7 Wire Optional Devices to the Drive ..................................................... 2-16
2.5.8 Wire the I/O Expansion Board ............................................................. 2-18
Chapter 3 Drive Setup and Adjustment 3-1...3-10
3.1 Perform a Power Off Inspection ........................................................................ 3-1
3.2 Test Equipment Needed.................................................................................... 3-1
3.3 Perform a Motor Ground Check......................................................................... 3-1
3.4 Set Jumpers on the Regulator Board ................................................................ 3-2
3.4.1 Set Regulator Type Jumper J15 ............................................................ 3-3
3.4.2 Setting Program Protection Jumper J16 ................................................ 3-4
3.4.3 Inspect the Field Loss Detection Jumper J20......................................... 3-4
3.4.4 Inspect the Field Supply Jumper J21 ..................................................... 3-4
3.4.5 Set the Source of Manual Mode Reference Jumper J19 ....................... 3-4
3.4.6 Set the Voltage Range and Scale of Analog Tacho Jumpers J14 / J11 . 3-4
3.4.7 Set the Line Speed Reference Jumper J12 and J10 ............................. 3-5
3.4.8 Scale the Armature Current Feedback Jumper J18 .............................. 3-5
3.4.9 Inspect Jumper J26 ............................................................................... 3-5
3.4.10 Inspect the Spare 1 and Spare 2 Jumper J27 ....................................... 3-6
3.4.11 Inspect the Filter Select Jumper J28 ..................................................... 3-6
3.4.12 Inspect the Spare 2 Jumper J29 ............................................................ 3-6
3.4.13 Inspect the Power Interface Jumper J30 ............................................... 3-6