Pulsafeeder Pulsar Shadow User Manual
Page 4

iii
7.4.1
General Description ........................................................................................................ 21
7.4.2
Check Valve Screen - Removal and Cleaning .............................................................. 21
7.4.3
HPV Removal and Replacement - A & B Pumphead Style .......................................... 22
7.4.4
HPV Removal and Replacement - C & D Pumphead Style .......................................... 23
7.5
Hydraulic Bypass Valve (HBV) .............................................................................................. 24
7.6
PTP (Push to Purge / Automatic Bleed Valve) ..................................................................... 25
7.6.1
General Description ........................................................................................................ 25
7.6.2
Removal, Cleaning, & Reinstallation ............................................................................. 25
7.7
Piston Seal ............................................................................................................................... 26
7.7.1
General Description ........................................................................................................ 26
7.7.2
Removal ............................................................................................................................ 26
7.7.3
Reinstallation ................................................................................................................... 26
7.8
Oil Seals ................................................................................................................................... 27
7.8.1
General Description ........................................................................................................ 27
7.8.2
Removal and Replacement ............................................................................................. 27
7.9
Cover Assembly ...................................................................................................................... 28
7.9.1
Removal & Reinstallation ............................................................................................... 28
8.
P
UMP
M
OTOR
...................................................................................................................................... 29
8.1
Removal & Reinstallation ....................................................................................................... 29
9.
R
EPLACEMENT
P
ARTS
.......................................................................................................................... 29
9.1
PULSAR KOPkit Program ...................................................................................................... 29
9.2
Ordering KOPkits or Parts ..................................................................................................... 29
10.
T
ROUBLESHOOTING
C
HART
.................................................................................................................. 30
10.1
Diagnosis of Diaphragm Failure ............................................................................................ 32
11.
A
PPENDIX
I
PULSA
LARM
L
EAK
D
ETECTION
S
YSTEM
.......................................................................... 33
11.1
PULSAlarm Leak Detection Reagent Head Assembly ........................................................ 33
11.2
PULSAlarm Leak Detection Diaphragm ................................................................................ 33
11.3
Leak Detection Option – Setup for Vacuum ......................................................................... 34
11.4
Leak Detection Option – Setup for Pressure ....................................................................... 34
11.5
Pressure System Set-up and Priming ................................................................................... 35
11.6
Leak Detection System Maintenance .................................................................................... 37
11.6.1
Vacuum Setpoint Adjustment ........................................................................................ 37
11.7
PULSAlarm Leak Detection Diaphragm Maintenance ......................................................... 38
11.7.1
Leak Detection Diaphragm Removal ............................................................................. 38
11.7.2
Inspection ......................................................................................................................... 39
11.7.3
Leak Detection Diaphragm Reinstallation .................................................................... 39
11.8
Leak Detection system conversion ....................................................................................... 39
12.
A
PPENDIX
II
P
IPING
C
ALCULATIONS
.................................................................................................... 40
Suction Head Requirements .............................................................................................................. 40
System Back Pressure ....................................................................................................................... 42
Nomenclature ...................................................................................................................................... 42
13.
A
PPENDIX
III
O
IL
S
PECIFICATIONS
...................................................................................................... 43
PULSAlube # 7H .................................................................................................................................. 43
PULSAlube # 8G .................................................................................................................................. 43
14.
A
PPENDIX
IV
B
OLT
T
ORQUE
R
ECOMMENDATIONS
............................................................................... 44
15.
A
PPENDIX
V
P
ULSAFEEDER
A
CCESSORIES
......................................................................................... 44
Pulsatrol Installation, Operation, & Removal Instructions ............................................................. 44
Installation ....................................................................................................................................... 45
PULSAtrol Removal ........................................................................................................................ 46
Back Pressure Valve ........................................................................................................................... 46
Pressure Relief Valve ......................................................................................................................... 46