Pulsafeeder Pulsar Shadow - Manual (Page 3)

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Table of Contents
1. I NTRODUCTION ..................................................................................................................................... 1
1.1 General Description ................................................................................................................ 1
2. P RINCIPLES O F O PERATION .................................................................................................................. 1
2.1 Overall Operation .................................................................................................................... 1
2.2 Component Location and Operation .................................................................................... 2
2.2.1 Reagent Head Assembly ................................................................................................ 2
2.2.2 PULSAlarm Leak Detection ............................................................................................ 3
2.2.3 Pump Head/Piston assembly ......................................................................................... 3
2.2.4 Control Assembly ............................................................................................................ 4
3. E QUIPMENT I NSPECTION ....................................................................................................................... 6
3.1 Storage Instructions ............................................................................................................... 6
3.1.1 Short Term ....................................................................................................................... 6
3.1.2 Long Term ........................................................................................................................ 6
4. I NSTALLATION ...................................................................................................................................... 6
4.1 Location ................................................................................................................................... 6
4.2 Piping System ......................................................................................................................... 7
4.3 Suction Pressure Requirements ........................................................................................... 8
4.4 Discharge Pressure Requirements ....................................................................................... 8
4.5 Automatic Control (DLC, DLCM or MPC) .............................................................................. 8
4.6 PULSAlarm Leak Detection Electrical Connections............................................................ 9
5. E QUIPMENT S ETUP ............................................................................................................................... 10
5.1 Lubrication ............................................................................................................................... 10
5.1.1 Oil Capacities ................................................................................................................... 10
5.1.2 Gear Oil Fill ...................................................................................................................... 10
5.1.3 Hydraulic Oil Fill .............................................................................................................. 11
5.2 PULSAlarm Leak Detection .................................................................................................... 11
Drive Motor Installation ...................................................................................................................... 12
5.2.1 Motor Rotation ................................................................................................................. 12
5.2.2 Motor Installation ............................................................................................................. 12
5.2.3 Electrical ........................................................................................................................... 12
6. S TARTUP P ROCEDURE ......................................................................................................................... 13
6.1 Output Adjustment ................................................................................................................. 13
6.2 Suction System ....................................................................................................................... 14
6.3 Priming the Pumphead (Hydraulic System) ......................................................................... 14
6.4 Priming the Reagent Head (Product System) ...................................................................... 14
6.5 Calibration ............................................................................................................................... 15
6.6 Checking the Diagnostic Window ......................................................................................... 16
7. M AINTENANCE ..................................................................................................................................... 17
7.1 Oil Changes ............................................................................................................................. 17
7.1.1 Gear Oil Change: ............................................................................................................. 17
7.1.2 Hydraulic Oil Change: ..................................................................................................... 18
7.2 Wet End Removal, Inspection, and Reinstallation .............................................................. 18
PULSAlarm Leak Detection System.............................................................................................. 18
7.2.1 Standard Diaphragm Replacement ................................................................................ 19
7.2.2 Re-Priming the Pumphead ............................................................................................. 20
7.3 Check Valves ........................................................................................................................... 20
7.3.1 General Description ........................................................................................................ 20
7.3.2 Removal, Inspection, and Reinstallation ...................................................................... 20
7.4 Hydraulic Performance Valve (HPV) ..................................................................................... 21