Ramsey Winch DC-200 RAM-LOK - Manual (Page 9)

9
INSTRUCTIONS FOR OVERHAUL OF RAMSEY MODEL DC-200 SERIES RAM-LOK®
DIS-ASSEMBLY
1. Drain oil from worm gear housing by removing (item #54)
plug from bottom of gear housing. Remove relief fitting and
reducer (items #50 & #53) from top of gear housing.
Remove mounting angles (items #4 & #5) from winch by
removing hardware shown.
2. Drain oil from spur gear housing by removing (item #54)
plug. Remove cover and gasket (items #9 & #44) from
spur gear housing by unscrewing twelve capscrews (item
#28). Slide gear (item #12) from end of worm shaft (item
#23). Remove spur gear shaft (item #21), with gears
attached. Check bearings (item #24) and thrust washers
(item #68) for signs of wear, replace if necessary. Remove
old bearings and press new bearings into place. Remove
solenoid assembly (item #2) by unscrewing capscrews
(items #30 & #34). Disconnect solenoid cables from
motor (item #51). Make note of which terminals cables are
attached to.
3. Remove key (item #19) and snap ring (item #65) from
worm shaft. Remove motor (item #51) from spur gear
housing (item #16) by removing (3) nuts and lock washers
(items #39 & #41). Unscrew (4) capscrews (item #34)
to remove spur gear box (item #16) and gasket (item
#43) from gear housing. Replace lip seals (items #62 &
#64) by pressing old seals from spur gear housing and
pressing new seals into place.