Ramsey Winch DC-200 RAM-LOK - Manual (Page 12)

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13. Check gears of spur gear shaft assembly for signs of wear, replace if necessary.
Press old gears from shaft (item #21). Tap key (item #20) into keyway of shaft
(item #21). Press shaft through gears so that gears are centered on shaft and
key.
RE-ASSEMBLY
14. Apply grease to end of shaft, opposite gear. Apply grease to bush-
ing in gear housing (item #18). Place greased end of shaft through
thrust washer (item #70) and bushing in gear housing (item #18).
Place gasket (item #45) onto gear housing cover (item #8). Apply
grease to gear end of shaft and bushing in cover. Place cover onto
shaft and secure to housing with five capscrews (item #28) at the
five lower most holes.
15. Place winch, with gear housing cover down, on work
bench. Drum shaft should be in vertical position. Slide
thrust washer (item #69) over drum shaft and slide
downwards until washer rests on gear housing. Set
springs (item #66) and drag brake disc (item #42) into
pockets of gear housing. Grease bushings in drum (item
#10). Slide drum assembly onto drum shaft with drum
jaws upward.
16. Place thrust washer (item #70) over end of drum shaft and slide downward until
spacer rests on drum. Press drum (item #10) downward to compress springs in
gear housing.
Insert keys (item #47) into keyways with sharp edge of keys pointing outward and
notched end of keys upward. A rubber or brass mallet will be needed to gently tap
keys into position.
Apply grease to keys and end of shaft. Place jaw clutch (item #7) over end of
shaft and slide jaw clutch over keys.
Set clutch housing (item #17) over end of drum shaft. Pull jaw clutch (item #7)
upward, toward clutch housing, enough to allow yoke, in clutch housing, to fit
properly in groove around jaw clutch.