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Danger, Caution, 3 removal of electronic tray for servicing – OnLine Power PBC I User Manual

Page 36: 4 replacing of electronic tray, 5 battery tray removal and servicing, 6 replacement of battery tray

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4-3 Removal of Electronic Tray for Servicing:

• Check each wire has an identification tag before removing.

• Remove the DB-9 plug by unscrewing 2 screws and remove each wire from TB 1 and TB 2 terminals checking

tag is correct and readable.


• With electrical tape wrap the ends of all wires.

• Remove the hold down bolt at each side of the electronic tray (see Illustration 4-1).

• Carefully slide the tray out of the cabinet; the electronic tray weights approximately 60 lbs.



4-4 Replacing of Electronic Tray:

• Carefully slide the tray into the cabinet use care to guide it in straight.

• Install the hold down bolt at each side of the electronic tray, torque to 76 in/lbs (see illustration 4-1).

• Check the identification tag of each wire before reconnecting.

• Test the PBC operation in the normal mode by following section 3-13 through 3-16.

4-5 Battery Tray Removal and Servicing:

DANGER

CAUTION !

CAUTION !

CAUTION! ! For HOT SWAPPING use extreme care as main AC line is not turned “ OFF ”or LOCK and

tag out of service. Use a digital meter check all terminals of TB 1 and TB 2 for any voltage.

• Turn CB 2 to “OFF”, unplug the Red and Black connector from the battery jack and on the model 1300 unplug

the white connectors for battery heaters.

• Remove the hold down bolts at each side of the battery tray (see Illustration 4-1).

ALL BATTERY WORK SHOULD BE PERFORMED ON THE GROUND AS BATTERY TRAY WITH

BATTERIES CAN WEIGH OVER 300 LBS, HANDLE CAREFULLY.

• Carefully slide the Battery tray out of the cabinet.


4-6 Replacement of Battery Tray:

• Carefully slide the tray into the cabinet use care to guide it in straight.

• Install the hold down bolts at each side of the battery tray and torque to 76 in/lbs (see Illustration 4-1).

• Install plug the Red and Black connector into the battery jack and on the Model 1300 plug in the white

connectors for battery heaters.

• Retest the PBC unit for normal operation following section 3-3 through 3-16.




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