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1–11 theory of operation – OnLine Power PBC I User Manual

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1–11 Theory of Operation

Functional Block Diagram shows the power path through the PBC, See Illustration 1- 6.
For domestic models and theory of operation 1-11A Illustration 1-6A for international models.

Input Stage

The utility company’s power sinewave enters the system by way of TB 1.

The ACT’s, TVSS , supply input surge protection before CB-1A & CB-1B for domestic models.

The CB-1A and CB-1B linked for common trip, CB-1A on 120V is rated for the higher current and CB-1B
on 240V rated for the lower current on the domestic models.

From the circuit Breakers to the 2 stages of EMI filters, network where attenuation of any power line noise
occurs.

On exiting the input filter, the AC voltage enters the Autotransformer and is stepped down to 120 VAC
required by A1 PCBA UPS Inverter Module.


The Power Splits Into Two ( 2 ) Directions

Quick Battery Charger, A 7 PCBA, reduces the recharge time after the batteries after a power outage.

The Power Conditioning UPS Module, A 1 PCBA.


Power Conditioning Stage

• The Power Conditioning Module has 6 sections and their functions are follows:

The power from the on board Battery Charger supplies a float charge to the Standby Reserve Battery
System.

The Emergency Bypass line connects the input to output by way of on board Emergency
Bypass Switch.

The Power Rectifier section provides DC Voltage to the DC Chopper.

The ± DC Choppers change DC Voltage from the power Rectifier and the batteries to a pulse Voltage for
the DC/AC Inverter.

The DC/AC Inverter supplies a Pulse Width Modulation Output through the Bypass Switch to the Output
Filter.

The Output Filter changes the Pulse Width Modulation to a clean sinewave and to the Output Isolation
Transformer.

Power Output Stage

• The Output Filter connects to the 2 Fans, B 2 and B 3, providing constant airflow to cool the Electronic

Tray components, and to T 2, Output Isolation Transformer.

• The Output Isolation Transformer, T2, connects to CB-3 A and CB-3B, the Output Circuit Breaker and

provides voltage to the terminals of TB-2 and the load.

Power Outage Stage

If there is a power outage; the Standby Reserve Battery System supplies the power through CB-2
to the UPS. The Battery DC voltage enters the ± DC Chopper, DC / AC Inverter, Bypass Switch
and to the Output Filter, Output Transformer, CB 3, to TB 2, and the load.






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