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Circuit description – Elenco Deluxe Digital / Analog Trainer with Tools Kit Version User Manual

Page 23

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CIRCUIT DESCRIPTION

The power supply features two variable output voltages and three fixed 12V, –12V and 5V variable output

voltages are 0V to 20V and 0 to –20V at up to 1 ampere maximum current. All supplies are regulated to better

than 0.2V when going from no load to full load. Varying the input AC voltage from 105 to 135V will have

practically no effect on the output voltages. This is because of the specially designed ICs used in the XK-700

Digital/Analog Trainer. Severe overloading or even shorting the output circuits will not damage the supplies.

Special turn-off circuits in the ICs sense the overload and turn off the output.

THE POSITIVE 0 TO 20V POWER SUPPLY

Figure 1 shows a simplified circuit diagram of the positive supply. It consists of a power transformer, a DC

rectifier stage and the regulator stage.

TRANSFORMER

The transformer T1 serves two purposes. First, it reduces the 120VAC

input to 17VAC to allow the proper voltage to enter the rectifier stages.

Second, it isolates the power supply output from the 120VAC line. This

prevents the user from dangerous voltages should he or she be standing

in a grounded area.

AC TO DC CONVERTER

The AC to DC converter consists of diodes D1, D3 and capacitor C1.

Transformer T1 has two secondary windings which are 180 degrees out of

phase. The output at each winding is shown in Figure 2A and 2B.

Diodes are semiconductor devices that allow current to flow in only one

direction. The arrow in Figure 3 points to the direction that the current will

flow. Only when the transformer voltage is positive will current flow through

the diodes. Figure 3 shows the simplest possible rectifier circuit. This

circuit is known as a half-wave rectifier. Here the diode conducts only half

of the time when the AC wave is positive as shown in Figure 2C. Use of

this circuit is simple but inefficient. The big gap between cycles require

much more filtering to obtain a smooth DC voltage.

By the addition of a second diode and transformer winding we can fill in

the gap between cycles as shown in Figure 4. This circuit is called full-

wave rectification. Each diode conducts when the voltage is positive. By

adding the two outputs, the voltage presented to capacitor C1 is more

complete, thus easier to filter, as shown in Figure 2E. When used in 60

cycles AC input power, the output of a full wave rectifier will be 120 cycles.

Capacitor C1 is used to store the current charges, thus smoothing the DC

voltage. The larger the capacitor, the more current is stored. In this design,

1000

m

F capacitors are used, which allows about 5 volts AC ripple when

one amp is drawn.

Figure 1

Simplified diagram of positive power supply

120VAC

input

17VAC

28VDC

0 - 20V

Regulated

output

Transformer

120V to 17V

AC to DC

converter

Voltage

regulator

Figure 2

Figure 3

Figure 4

Voltage Waveform for Supply

A) Transformer

winding AB

B) Transformer

winding BC

C) Output of

diode D1.

D) Output of

diode D2.

E) Total of diodes

D1 & D2.

20V

F) Output of capacitor C1

Ripple depends on load

current (expanded).

Half wave rectifier

Full wave rectifier