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Reznor YDSA Operation Manual User Manual

Page 24

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Form O-Y, PN 273647R1, Page 24

CAUTION: Do not use the replacement compressor as an

evacuation assist and never apply voltage to a compressor while

it is in a vacuum. See Hazard Levels, page 2.

Moisture and air are harmful to the system because they increase the condensing

temperature, raise the discharge gas temperature, cause formation of acids, and

cause oil breakdown.

CAUTION: Do not leave a circuit open to the atmosphere any longer

than minimum required for installation. POE oil in the compressor

is extremely susceptible to moisture absorption. Evacuation will

not remove moisture from POE oil.

Step 8. Electrical System Check

After the system has been evacuated, reconnect the electrical plug to the compressor

or the wires to the compressor terminals. It is a normal practice to replace all starting

components any time a compressor is changed.

WARNING

Do not apply voltage to the compressor when the plug is removed or

terminals disconnected.

Crankcase Heater - Connect the crankcase heater. The crankcase heater is

energized continuously and is extremely important to proper compressor operation

and long life.

NOTE: See crankcase heater P/N's on page 20.

The crankcase heater must be energized for at least 24 hours before starting

the unit or after a power outage of more than 8 hours. Be sure to disable cooling

controls before turning on power to warm up crankcase heaters.

CAUTION: Crankcase heaters must be allowed to warm up

for at least 24 hours prior to startup. Disable cooling con-

trols before turning on power to warm up crankcase heaters.

Step 9. Charge the System (Use R-410A refrigerant only.)

Refer to the table for the approximate amount of refrigerant required. Follow the

instructions below to charge the circuit. R-410A refrigerant MUST BE charged as a

LIQUID.
NOTE: Outdoor temperature must be between 70-95°F (21-35°C) for verifying

superheat and subcooling. If temperature is not within this range, consult the

factory service department before charging.
If equipped with an optional hot gas bypass, disable the hot gas bypass valve

before charging. Locate the shutoff valve between the compressor discharge and

the hot gas bypass valve. Disable the hot gas bypass valve by closing the shutoff

valve. When measurements are complete, be sure to open the valve.

Liquid charge the high side to 80%. With the system running, add the balance of

the charge to the correct superheat and subcooling values. Refer to

Step 11, page

26, and the instructions in Paragraph 3.6, page 17.

IMPORTANT: Do not release refrigerant to the atmosphere! If

required service procedures include the adding or removing

of refrigerant, the qualified HVAC service technician must

comply with all national, state or provincial, and local laws.

3.7 Compressor

Operation,

Maintenance,

and

Replacement

(cont'd)

3.0 Maintenance/Service Procedures - Unit & Cooling (cont'd)

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