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BUCHI Inert Loop B-295 User Manual

Page 64

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8 Troubleshooting

64

B-290 Operation Manual, Version I

Table 8-2: Malfunctions and their remedy (cont.)

Malfunction

Possible cause

Corrective measure

Product drips in spray chamber

No spray flow
Insufficient spray flow

Open compressed air valve
Inspect pressure of air in the supply
tube (5–8 bar)

Insufficient aspirator performance Discharge filter blocked

Dismantle filter and clean it

Deposits on the spray cylinder

Nozzle is not clean

Nozzle is defective (bent nozzle
needle)
Product will not dry




Entry temperature is above the melting
point of the product
Product related deposits
Wide spray angle deposits droplet on
the spray cylinder wall

Completely dismantle the nozzle and
clean with water
Replace nozzle or defective element

Reduce the temperature difference
between entry and exit
Increase rate of gas spray flow
(> 600 l/h)
Reduce peristaltic pump performance
Reduce entry temperature

No action possible
Narrow the spray angle by adjusting
the spray cap position

Glass elements become wet

Peristaltic pump lever has become
loose

Tighten lever

Irregular or pulsed spraying

Leaks in the spray nozzle

Check seals in the spray nozzle and
replace if necessary

Deposits in the cyclone

Product related deposits
Static charge build-up
Product too moist

Temperature too high

No measure possible
Insert earthing cable
Increase exit temperature to dry the
product
Reduce aspirator performance to
reduce residence time of product

Exit temperature does not rise

Sensor not inserted
Fault in tubing system

Place probe in coupling element
Check tubing system

Entry temperature falls

Heating is switched off
Heater plug is unplugged
Fuse has blown

Switch on heating
Insert heater plug
Replace fuse (12.5 A)

Exit temperature falls

No heating

Spraying too powerful

Follow measures under “Fall of entry
temperature”
Reduce production rate of peristaltic
pump

Exit temperature rises

Nozzle blocked




Hose not dipped into stock solution
Change of concentration in stock
solution
No feed of product

Clean the nozzle by actuating the
cleaning button or by switching on
cleaning nozzle
Increase number of pulses for the
nozzle cleaning activity
Dip hose into product
Agitate product (magnetic agitator) to
obtain uniform concentration
Switch on peristaltic pump

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