WEATHER GUARD Model 96121-3-01 Window Bulkhead, Mid/High-Roof, Mercedes-Benz Sprinter - Manual (Page 8)

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STEP 10. Fasten Bulkhead to van floor using four
(4) 5/16-18 x 2" Hex Head Bolts, 5/16" Flat
Washers, eight (8) Floor Mounting Spacers (if
applicable), add 5/16" Fender Washers, second
set of 5/16" Flat Washers and 5/16-20 Nylon Lock
Nuts underneath the vehicle.
NOTE: Four (4) Blind Fasteners and 5/16" Lock
Washers have been provided in case through-
bolting is impossible due to heat shields, floor
channels, fuel lines, etc. If Blind Fastener
installation is necessary, redrill the 3/8" mounting
holes with 1/2" drill bit. See INSTALLATION
INSTRUCTIONS FOR BLIND FASTENERS
below.
NOTE: If the B-Pillar molding was removed in
step one, then it must be reinstalled in the
driver's compartment side of the Bulkhead
before operating the Sprinter. Cutting will
be necessary in order to replace the molding
and it should fit snug against the Bulkhead. No
B-Pillar molding is necessary in the cargo side of
the Bulkhead.
NOTE: The B-Pillar molding must
be reinstalled in the driver's
compartment side of the
Bulkhead before operating the
Sprinter.
TIGHTEN ALL FASTENERS
THAT WERE LEFT LOOSE IN
STEPS 4 AND 5.
INSTALLATION INSTRUCTIONS
INSTALLATION INSTRUCTIONS FOR BLIND FASTENERS
Place a drop of oil on the black oxide bolt before assembling
as shown on right. Place the Blind Fastener in the hole and
use a 1/2" wrench to tighten black hex bolt until the Blind
Fastener is fully seated. When setting black hex bolt, it will
start out hard. As the Blind Fastener “bulbs” out it will get
easier, until it bottoms out or sets. Make sure the Blind
Fastener and Installation Tool do not turn during installation.
STEP 4 STEP 5
Flat Washer
9/16” Wrench
Installation Tool
Blind Fastener
Black Oxide Bolt
1/2” Wrench
(Or 1/2” Socket)