WEATHER GUARD Model 96121-3-01 Window Bulkhead, Mid/High-Roof, Mercedes-Benz Sprinter - Manual

1
INSTALLATION MANUAL
Bulkhead
Model Number 96121-3-01
ATTENTION: PLEASE READ AND UNDERSTAND ALL INSTRUCTIONS AND WARNINGS
BEFORE ASSEMBLING, INSTALLING OR USING THIS PRODUCT.
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VAN STORAGE SOLUTIONS
FOR THE WAY YOU WORK TM
TOOLS REQUIRED
• 7/16 Open or Box end wrench
• Electric Drill
• 1" Hole Saw
• 5/16" Nut Driver Bit
• Pencil or Marker
• Hammer
• Center Punch
• Phillips Head Screwdriver
• Drill Bits: 1/8", 5/16", 3/8", 1/2"
• 3/8" Ratchet Drive
• Sockets: 5/16", 11/32", 3/8", 7/16", 1/2", 9/16"
• Level
• Carpenter’s Square
• Open End Wrenches: 5/16", 11/32", 3/8",
7/16", 1/2", 9/16"
INSTALLATION TIME
Approximate installation time: 60 minutes
per unit depending on van equipment
installation experience .
PLAN YOUR VAN (TIPS FOR FASTER INSTALLATION)
BOLT KIT
QTY. DESCRIPTION
4 5/16" Lock Washers
4 5/16-18 Blind Fasteners
9 8-32 x 1/2" Machine Screws
9 8-32 Nylon Lock Nuts
5 10-24 x 1/2" Hex Head Screws
5 10-24 Serrated Flange Nuts
6 1/4-20 x 5/8" Hex Head Bolts
23 1/4-14 x 3/4" Self-Drilling Screws
4 5/16" Fender Washers
4 5/16-18 Nylon Lock Nuts
8 5/16" Flat Washers
4 5/16-18 x 2" Hex Head Bolts
20 1/4-20 Nylon Lock Nuts
26 1/4" Flat Washers
8 Floor Mounting Spacers
1 Blind Fastener Installation Tool
1 5/16-18 x 2-1/4" Hex Head Black Bolt
14 14-20 x 5/8" Carriage Bolts
*24-0309*
• Installing your Sprinter bulkhead is very clear cut following these instructions. It mounts right
to the sheet-metal around the cab. Even though not all of the holes will line up, the self-drilling
screws will go in easily and hold securely.
• Before cutting or drilling in the floor, verify the location of you gas tank, fuel lines and electrical
cables so you don’t accidentally cut something important.
• Make sure that the blind fasteners go into the sheet-metal floor and not the composite floor. A
hole saw will give you a nice, clean edge. Always wear eye protection when drilling or cutting.
• Your Sprinter van bulkhead can be up-graded with a swing-door conversion kit, 96901-3-01. If
you think you might want to change to it in the future, put an extra nut between the driver's side
panel and the center panel to allow enough space.
Part No. 24-0309 REV. B ECN 5315 05/13