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Great Plains YP825AR Operator Manual User Manual

Page 97

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Great Plains Manufacturing, Inc.

Table of Contents

Index

Troubleshooting

93

2014-06-17

Table of Contents

Index

401-923M

Low Pressure, at
Desired Rate

Orifice size too large

Choose alternate orifice plate size based on charts in Seed
and Fertilizer Rate manual (401-923B).

Orifices correct plate call size, but
their holes are enlarged from
extended use

Obtain new plates in the desired size. Discard worn plates.

Rate may actually be low

Check fertilizer transmission Driving/Driven sprockets.

Uneven Flow, at
Desired Rate

One or more orifice plates plugged Clean and re-installed orifice plates. Check that materials are

not too viscous or granular for the orifice size.

Plate sizes vary between rows

Check that all nozzles have the same size plates (with the
possible exception of outside rows serving zone coulters).

Pressure
Unstable

Strainer clogged

Close all valves. Inspect strainer (See Seed and Fertilizer
Rate manual (401-923B)). Clean screen as needed. Switch
to a larger screen size if materials clog strainer rapidly (and
large size orifices are in use).

Dumping at
Normal Pressure

Relief valve setting too low

Review relief valve setting per Seed and Fertilizer Rate
manual (401-923B).

High Pressure, at
Desired Rate

Orifice size too small

Review orifice sizing. If at recommended size, try the next
large size. Charts are based on typical density/viscosity
materials.

Plugged nozzles

Inspect low-flow rows, or several nozzles. Clean plates.
Consider smaller strainer screen size and/or large orifice
plate size. Sedimentation, coagulation, particulates, foreign
matter can also cause unusually high pressure.

Orifice plates inverted

Orient plates with legends facing outlet. Orifice port holes are
not symmetrical, and at smaller sizes this can cause slightly
higher back-pressure with denser materials.

Very High
Flow

Fertilizer transmission in High
Range when Low Range was
intended.

Swap sprockets at transmission. See Seed and Fertilizer
Rate manual (401-923B).

Various possible pump issues

Refer to Trouble Chart in CDS-John Blue® LM-1250/
LM-1255 Parts and Instruction manual, part number
12-M-15.

Pump Leaks

Various possible pump issues

Refer to Trouble Chart in CDS-John Blue® LM-1250/
LM-1255 Parts and Instruction manual, part number
12-M-15.

Pump Oil
Consumption

Pump seals or O-ring

Refer to Trouble Chart in CDS-John Blue® LM-1250/
LM-1255 Parts and Instruction manual, part number
12-M-15.

Noisy Pump

Crankcases components worn

Refer to Trouble Chart in CDS-John Blue® LM-1250/
LM-1255 Parts and Instruction manual, part number
12-M-15.

Liquid Fertilizer Troubleshooting

Problem

Cause

Solution