Tweco 400 XT Ultra-Cut Plasma Cutting System - Manual (Page 6)

TABLE OF CONTENTS
SECTION 4: OPERATION ................................................................................... 4-1
4.01 Power Supply Control Panel ........................................................................... 4-1
4.02 System Operation ........................................................................................... 4-2
4.03 Gas Selection .................................................................................................. 4-4
4.04 GCM 2010 Gas Control Module Operation ...................................................... 4-6
4.05 GCM 2010 First Time Operation Matching Gas Control to Lead Length ........ 4-10
4.06 GCM 2010 Sequence Of Operation ............................................................... 4-10
4.07 Power Supply Status Codes .......................................................................... 4-13
4.08 Remote Arc Starter Trouble Shooting ........................................................... 4-20
SECTION 5: MAINTENANCE ............................................................................... 5-1
5.01 General Maintenance ...................................................................................... 5-1
5.02 External Coolant Filter Cleaning Procedure ..................................................... 5-1
5.03 Coolant Replacement Procedure ..................................................................... 5-1
SECTION 6: REPLACEMENT ASSEMBLIES & PARTS ................................................. 6-1
6.01 Replacement Power Supply ............................................................................ 6-1
6.02 System Layout ................................................................................................ 6-2
6.03 Recommended Gas Supply Hose .................................................................... 6-2
6.04 Leads And Cables All Amperages .................................................................... 6-3
6.05 Power Supply External Replacement Parts .................................................... 6-5
6.06 Power Supply Replacement Parts - Upper Right Side ..................................... 6-6
6.07 Power Supply Replacement Parts - Lower Right Side ................................... 6-7
6.08 Power Supply Replacement Parts - Rear Panel .............................................. 6-8
6.09 Power Supply Replacement Parts - Left Side .................................................. 6-9
6.10 Gas Control Module (GCM-2010) Replacement Parts ................................... 6-10
6.11 Gas Control Module (GCM-2010) Replacement Parts ................................... 6-11
6.12 Remote Arc Starter (RAS-1000 XT) Replacement Parts ............................... 6-12
6.13 HE 400 Heat Exchanger - Replacement Parts ............................................... 6-13
SECTION 7: TORCH MAINTENANCE ................................................................... 7-1
7.01 Consumable Removal ..................................................................................... 7-1
7.02 O-Ring Lubrication ......................................................................................... 7-2
7.03 Parts Wear ...................................................................................................... 7-3
7.04 Torch Consumables Installation ...................................................................... 7-4
7.05 Coolant Leak Trouble-Shooting ...................................................................... 7-6
APPENDIX 1: Remote Arc Starter Schematic .......................................................... A-1
APPENDIX 2: Gas Control and Torch Valve Schematic ............................................... A-2
APPENDIX 3: Gas Control Module Plumbing Diagram ............................................... A-4
APPENDIX 4: Gas Control Module PCB Layout ........................................................ A-5
APPENDIX 5: Gas Control Display Module PCB Layout .............................................. A-6
APPENDIX 6: CNC - Control Module PCB Connections ............................................... A-7