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Tweco 3000 Merlin User Manual

Page 4

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TABLE OF CONTENTS

SECTION 1:

GENERAL INFORMATION ............................................................................................... 1-1

1.01 Notes, Cautions and Warnings .................................................................... 1-1
1.02 Important Safety Precautions ...................................................................... 1-1
1.03 Publications ................................................................................................. 1-2
1.04 Note, Attention et Avertissement ................................................................. 1-3
1.05 Precautions De Securite Importantes .......................................................... 1-3
1.06 Documents De Reference ............................................................................ 1-5
1.07 Declaration of Conformity ............................................................................ 1-7
1.08 Statement of Warranty ................................................................................. 1-8

SECTION 2:

INTRODUCTION .............................................................................................................. 2-1

2.01 Scope of Manual .......................................................................................... 2-1
2.02 General Description ..................................................................................... 2-1
2.03 Specifications & Design Features ................................................................ 2-1
2.04 Theory Of Operation .................................................................................... 2-2
2.05 Options And Accessories ............................................................................. 2-3

SECTION 3:

INSTALLATION ................................................................................................................. 3-1

3.01 Introduction .................................................................................................. 3-1
3.02 Site Location ................................................................................................ 3-1
3.03 Unpacking .................................................................................................... 3-1
3.04 Removing Skid ............................................................................................ 3-2
3.05 Filling Power Supply Coolant ....................................................................... 3-2
3.06 Input Power Connections ............................................................................. 3-3
3.07 Voltage Selection ......................................................................................... 3-4
3.08 Primary Power Cable Connections .............................................................. 3-4
3.09 Work Cable And Ground Connections ......................................................... 3-5
3.10 Plasma And Secondary Gas Connections ................................................... 3-7
3.11 Torch and Torch Leads Extension Connection ........................................... 3-10
3.12 External Cable Connections ...................................................................... 3-12
3.13 Lifting Options ............................................................................................ 3-14

SECTION 4:

OPERATION ..................................................................................................................... 4-1

4.01 Introduction .................................................................................................. 4-1
4.02 Functional Overview .................................................................................... 4-1
4.03 Front and Rear Panel Descriptions .............................................................. 4-1
4.04 Operating Unit Without Gas Control Option ................................................ 4-5
4.05 Operating Unit With Gas Control Option ..................................................... 4-6
4.06 System Operation ........................................................................................ 4-8
4.07 Optional Power Supply Settings .................................................................. 4-9