Tweco 3000 Merlin User Manual

Merlin 3000, Air plasma cutting power supply operating manual

Text mode
Original mode

November 30, 2004

Manual No. 0-2532

MERLIN 3000

Air Plasma Cutting

Power Supply

Operating Manual

A-00907

Table of contents

Document Outline

SECTION 1: GENERAL INFORMATION
1.01 Notes, Cautions and Warnings
1.02 Important Safety Precautions
1.03 Publications
1.04 Note, Attention et Avertissement
1.05 Precautions De Securite Importantes
1.06 Documents De Reference
1.07 Declaration of Conformity
1.08 Statement of Warranty
SECTION 2: INTRODUCTION
2.01 Scope of Manual
2.02 General Description
2.03 Specifications & Design Features
2.04 Theory Of Operation
2.05 Options And Accessories
SECTION 3: INSTALLATION
3.01 Introduction
3.02 Site Location
3.03 Unpacking
3.04 Removing Skid
3.05 Filling Power Supply Coolant
3.06 Input Power Connections
3.07 Voltage Selection
3.08 Primary Power Cable Connections
3.09 Work Cable And Ground Connections
3.10 Plasma And Secondary Gas Connections
3.11 Torch and Torch Leads Extension Connection
3.12 External Cable Connections
3.13 Lifting Options
SECTION 4: OPERATION
4.01 Introduction
4.02 Functional Overview
4.03 Front and Rear Panel Descriptions
4.04 Operating Unit Without Gas Control Option
4.05 Operating Unit With Gas Control Option
4.06 System Operation
4.07 Optional Power Supply Settings
SECTION 5: SERVICE
5.01 Introduction
5.02 General Maintenance
5.03 Common Operating Faults
5.04 Troubleshooting
5.05 Basic Parts Replacement
SECTION 6: PARTS LISTS
6.01 Introduction
6.02 Ordering Information
6.03 Complete Power Supply Replacement Parts List
6.04 Basic Component Replacement Parts List
6.05 Power Supply Options And Accessories
APPENDIX I: INPUT WIRING REQUIREMENTS
APPENDIX II: SEQUENCE OF OPERATION BLOCK DIAGRAM
APPENDIX III: TYPICAL MECHANIZED SYSTEM WORK AND GROUND CABLE CONNECTIONS
APPENDIX IV: TYPICAL MECHANIZED SYSTEM CABLE INTERCONNECTION DIAGRAM
APPENDIX V: INTERFACE CABLES FOR REMOTE CONTROL (RC6010) AND STANDOFF CONTROL (SC10)
APPENDIX VI: CNC INTERFACE
APPENDIX VII: LADDER DIAGRAM - 120 VAC
APPENDIX VIII: LADDER DIAGRAM - 15 VDC
APPENDIX IX: RECOMMENDED ROUTINE MAINTENANCE SCHEDULE FOR WATER COOLED PLASMA CUTTING SYSTEMS
APPENDIX X: SYSTEM SCHEMATIC