7 torque requirements, 8 major component weights, 9 pressure settings – JLG 1250AJP Service Manual User Manual
Page 21: Torque requirements -3, Major component weights -3, Pressure settings -3, Deutz engine torque requirements -3, Component weights -3

SECTION 1 - SPECIFICATIONS
3121171
– JLG Lift –
1-3
1.7 TORQUE REQUIREMENTS
1.8 MAJOR COMPONENT WEIGHTS
1.9 PRESSURE SETTINGS
Table 1-9. Torque Requirements
Description
Torque Value
(Dry)
Interval Hours
Wheel Bolts
180 ft. lbs.
(252 Nm)
150
Counterweight Bolts
400 ft. lbs.
(542 Nm)
As required
Swing Bearing Bolts
190 ft. lbs.
(260 Nm)
50/600*
Starter or Aux Pump
Solenoid
Contacts
Coil
95 in. lbs. (10.5 Nm)
40 in. lbs. (4.5 Nm)
As required
*Check swing bearing bolts for security after first 50 hours
of operation and every 600 hours thereafter. (See Swing
Bearing in Section 3.)
NOTE: When maintenance becomes necessary or a fas-
tener has loosened, refer to the Torque Chart to
determine proper torque value.
Table 1-10. Deutz Engine Torque Requirements
Description
Torque Value
Ft. Lb.s
Torque Value
Nm
Cylinder Head Cover
6
8.5
Cylinder Head Cover
6
8.5
Rocker Arm Adjustment
Screw
15
21
Intake Manifold
6
8.5
Air Intake Pipe
15
21
Exhaust Manifold
16
22
Oil Drain Plug
39
55
Oil Pan (sheet metal)
15
21
Oil Pan (cast)
22
31
Injection Line Attachment
21
30
Injection Valve Attachment
15
21
Lube Oil Filter Cartridge
19
27
Table 1-11. Component Weights
Component
Pounds
Kilograms
Tire & Wheel
867
393
Drive Hub & Motor
275.5
123
Engine Assembly
1275
579
Main Boom
5186
2357
Tower Boom
6990
3173
Tower Telescope Cylinder
915
415
Axle Oscillation Cylinder
74
34
Axle Extend Cylinder
92
42
Level Cylinder
89
40
Platform 36 x 96
245
111
Platform 36 x 72
195
89
Counterweight *
3320
1506
* For actual weight, see stamping on counterweight
Table 1-12. Pressure Settings
Function
PSI
Bar
Function Pump, High Press. Relief
3200
220.6
Function Pump Standby Pressure
450
31
Swing
1500
103.4
Main Telescope
2200
151.6
Axle, Extend & Retract
2500
172.3
Steer Left
2600
179
Steer Right
2000
138
Platform Level Up
3000
206.8
Platform Level Down
2500
172.3
Jib, Up & Down
2750
189.6