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Dwyer MTL5045 User Manual

Page 31

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A switch located on top of the module enables or disables a safety drive
in the event of thermocouple burnout or cable breakage; a second
switch permits the selection of upscale or downscale drive as required.

6.28.1

Safety drive

Please note that the safety drive on the MTL5081 responds to line
breakage (an open circuit) or in the event of thermocouple burnout. It
does not provide detection of a short circuit. It can, however, be set
upscale or downscale. Selection is made by switches located on top of
the module (see figure 6.64)
* Note that the above statement Vout = Vin is subject to transfer accuracy
and drift specified in the MTL Intrinsic Safety catalogue.

6.28.2

Wiring connections

See figure 6.65 for wiring connections.

27

INM5000-6 Jul 2010

6.27.2

Testing

Default parameters for the MTL5074, unless custom configured by MTL,
are:

Input type

3-wire RTD

Linearisation

enabled

Units

°C

Cj compensation

disabled

Damping value

0 sec

Smoothing value

0 sec

Output zero

0°C

Output span

250°C

Tag and description fields

clear

Open circuit alarm

high

Transmitter failure alarm

low

Cj failure alarm

low

Line frequency

50Hz

Note: the configuration of MTL5074 cannot be changed without the aid
of a PCS/PCL45 configurator (see INM073A Connection and
Configuration Manual for full details). These devices also enable more
comprehensive testing of the converters.
Make the safe- and hazardous-area connections shown in figure 6.62.
Note that the range of the dc ammeter 'A' must be suitable for 4 to
20mA currents and the variable resistor 'R' should have a range of 0-
200

Ω and, ideally, should be a decade resistance box. Switch on the

power supply and check that the green power LED comes on (if it flashes,
the unit is incorrectly configured or the test wiring setup is faulty). Check
that the loop output current at 'A' varies as the variable resistance at 'R'
is altered and check the table below for particular settings (194

Ω

@250°C and 100

Ω @0°C for a PT100 sensor).

6.28

MTL5081 millivolt isolator

The MTL5081 takes a low level dc signal from a voltage source in a
hazardous area, isolates it and passes it to a receiving instrument
located in the safe area. Although used with thermocouples, this unit
does not have cold junction compensation facility. It is intended for use
with thermocouples utilising external cold junction compensation. When
using with thermocouples, in order to minim ise the temperature gradient
between the safe- and hazardous-area terminals, it is recommended that
the units are mounted on vertical DIN rail (see figure 6.63).

Input

Loop output

Power

resistance

current

LED

(R)

(A)

(green)

194

Ω

20mA

On

100

Ω

4mA

On

Open circuit

22.25mA

Flashing

Short circuit

22.25mA

Flashing

7
8
9

10
11
12

13
14

6
5
4

3
2
1

mV

I

20 to 35V dc

Note: The MTL5073 (which is no longer manufactured)

had an internal link between terminals 11 and 13.

Vs–
Vs+

–

+

Loop output
4 to 20mA

A

+

–

VR1

200W lin

Figure 6.62: Test circuit for MTL5074

Figure 6.63: MTL5000 Series units mounted on vertical DIN rail

ON

MTL5081

PWR

LF
PR
CH1

ON

OFF

–

+

SAFETY

DRIVE

SAFETY DRIVE

LINE

ON/OFF

+/-

BREAKAGE

Vout

OFF

N/A

NO

Vin*

OFF

N/A

YES

undetermined

ON

+

NO

Vin*

ON

+

YES

>+100mV

ON

– NO

Vin*

ON

YES

<–100mV

Figure 6.64: Top label of MTL5081 showing positions of
safety drive switches and an explanation of their functions

Terminal

Function

1

THC/mV input –ve

2

THC/mV input +ve

11

Output –ve

12

Output +ve

13

Supply –ve

14

Supply +ve

7
8
9

6
5
4
3
2
1

13
14

10
11

12

mV

mV

Vs+

Output

Vs–

20 to 35V dc

mV

–

+

–

+

Figure 6.65: MTL5081wiring diagram and connections

Hazardous area

Safe area

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