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10 dc air conditioner trouble shooting – Alpha Technologies Radium MiniBay User Manual

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044-001-C0-00, Rev. C

2.0

DC Air Conditioner, continued

2.10 DC Air Conditioner Trouble Shooting

1. Check that wire connections and input voltage are correct.

2. Check the evaporator and condenser thermostat wires are not reversed. These are on

the inside of the evaporator box and look like telephone jacks. The evaporator sensor is

attached to the suction line inside the evaporator box. The condenser sensor goes to the

outside and attaches to the discharge line. Look on the front of the PCBA for silkscreen

connector label “EVAP” and “COND”. If these are reversed the condenser fans will not

turn on, and the circuit breaker will trip.

. When the breaker is turned on, both evaporator fans should run continuously.

4. Verify the compressor comes on 10 seconds after pulling the setpoint jumper.

5. Watch the sight glass for bubbles. Bubbles should go to clear liquid after about a minute.

If there are no bubbles or liquid flow, or the moisture indicator shows wet and the bubbles

don't clear, there is low or no charge. This is not field serviceable, and the unit should be

replaced.

6. Check the discharge line to see if it is warming up. Both condenser fans should come on

(first one, then the other) when discharge line is above 104ºF (40ºC).

7. If unit control board indicates a yellow LED minor alarm, check for plugged outdoor

condenser or bad condenser fan.

8. If the unit control board indicates a red LED major alarm, the compressor may be over

heated or overloaded, or there is a bad three-phase connection to the compressor. Check

for a plugged outdoor condenser, or compressor overload.

9. Using a DC clamp-on ampere probe, check the input current to the air conditioner while

the compressor is running. The 48VDC air conditioner should draw between 6A and

10.4A (10.4 FLA, Full Load Amps), for normal operation. The 24VDC air conditioner

should draw between 12A and 20.8A (20.8 FLA).

10. Check the Delta-T across the evaporator coil. It should be between 9ºF and 18ºF (5ºC

and 10ºC).

11. The unit is overloaded if the FLA is too high and evaporator Delta-T is 9ºF (5ºC).

• Check heat dissipation load inside the cabinet.

• Check blocked condenser or bad condenser fans.

12 Check the suction line entering the compressor. It should be getting cooler. If it is not

getting colder, and the sight glass looks full or clear, there may be a refrigerant blockage

at the TX valve screen (this is not field serviceable). Replace the unit and send it back

for evaluation and repair. To protect the unit from damage during shipping, use proper

packing to keep the unit in an upright vertical position.

ATTENTION:

Contact Alpha Technical Service to determine proper diagnosis.

See page

for contact information.