Rena T-650 User Manual
T-650 multi-side inline tabber, Operations manual, Stamp affixer
Table of contents
Document Outline
- T-650
- Multi-Side Inline Tabber
- & Stamp AffixerOPERATIONS MANUAL
- Revised: 8/25/2010
- RENA Systems Inc. would like to Thank You for investing in o
- Please record the following information for future reference
- Model:
- Serial Number:
- Purchase Date:
- Purchased From:
- Dealer Name:
- Contact Name:
- Address:
- Address:
- Phone Number:
- Please take this opportunity to register your product.
- Use the following “Warranty Registration” link to register y
- Table of Contents
- Section Page #
- SECTION 1 – GETTING ACQUAINTED 6
- Safety Precautions” 6
- Packaging/Shipping 7
- Contents 7
- Front and Entrance End View 8
- Exit End View 9
- Power and Control Connections View 10
- Tabber Control Panel 11
- EasyFeed 120 (Optional Feeder) Connections/Controls 12
- SECTION 2 – ASSEMBLY AND INSTALLATION 13
- Choose a Location 13
- Installing the Reel Assemblies 13
- Positioning the optional EasyFeed 120 Feeder 14
- Plugging in the Feeder and Tabber 15
- SECTION 3- MECHANICAL SETUP 16
- Adjusting the Tabber to Accommodate the Media 17
- Media Thickness Adjustment 19
- Adjusting the Peel Plate Position for the Application 20
- Loading Tabs/Stamps 21
- Adjusting the Feeder 22
- Head 1 Adjustment – Side Tabbing 23
- Head 1 Adjustment – Front Tabbing 26
- Head 1 Adjustment – Applying Stamps 29
- Head 2 Adjustment – Side Tabbing 32
- SECTION 3 – MENU FEATURES & JOB PROGRAMMING 35
- Start-Up Screen (Run Screen) 35
- INFO Key and Info Screen 36
- Advanced Features 37
- Job Features 39
- Manual Tab/Stamp Positioning Features 39
- Automatic Tab Positioning Features 43
- Tab Sensor (V-Tab) Adjustment 47
- Automatic V-Tab Adjustment: 47
- Manual V-Tab Adjustment: 49
- Tab/Stamp Pitch Adjustment 52
- Job Programming Notes 53
- Job Example A: Placing Tabs with Head 2 - Automatic Setup 54
- Job Example B: Placing Tabs with Head 1 - Manual Setup 59
- Placing Multiple Tabs 64
- Job Example C: Placing Tabs on Opposite Sides 65
- Job Example D: Placing Tabs on Perpendicular Sides 75
- Job Example E: Applying Stamps 84
- Applying Multiple Stamps 89
- SECTION 4 – OPERATION 90
- Operation Check-List 90
- Sequence of Operation 91
- Selecting a Pre-Programmed Job to Run 92
- Tab Positioning Adjustments (Fine Adjustments) 93
- Front Tab: 93
- Side Tab: 94
- SECTION 5 – OPERATOR MAINTENANCE 96
- Cleaning 96
- Rollers and Transport belts 96
- Shafts with Movable Parts 96
- Sensors 97
- Media Sensor Test 97
- Tab Sensor Test 97
- Tab Wrap Guides 98
- Lubrication 99
- Service Notes for Qualified Rena Service Technicians: 100
- SECTION 6 – TROUBLESHOOTING 102
- Jams 102
- Tab Placement Problems 103
- Stamp Placement Problems 105
- Tabber Operation Problems 106
- APPENDIX A – SPECIFICATIONS T-650 107
- APPENDIX B – OBTAINING SUPPLIES, SERVICE AND SUPPORT 108
- Tab Supplies: 108
- APPENDIX C – IDENTIFYING THE TAB TYPE 109
- APPENDIX D- NARROW MEDIA GUIDE ASSEMBLY 110
- INDEX 115
- Notes
- ____________________________________________________________
- ____________________________________________________________
- ____________________________________________________________
- ____________________________________________________________
- ____________________________________________________________
- ____________________________________________________________
- ____________________________________________________________
- ____________________________________________________________
- ____________________________________________________________
- ____________________________________________________________
- ____________________________________________________________
- ____________________________________________________________
- SECTION 1 – Getting Acquainted
- THIS EQUIPMENT PRESENTS NO PROBLEM WHEN USED PROPERLY. OBSE
- BEFORE USING THE T-650, YOU SHOULD READ THIS MANUAL CAREFULL
- Keep hands, hair, and clothing clear of rollers and other mo
- Avoid touching moving parts or materials while the machine i
- Always turn off the machine before making adjustments, clean
- Use the power cord supplied with the machine and plug it int
- The power cord and wall plug is the primary means of disconn
- DO NOT use an adapter plug on the line cord or wall outlet.
- DO NOT remove the ground pin from the line cord.
- DO NOT route the power cord over sharp edges or trapped betw
- Avoid using wall outlets controlled by wall switches, or sha
- Make sure there is no strain on the power cord caused by jam
- DO NOT remove covers. Covers enclose hazardous parts that s
- This machine requires periodic maintenance. Contact your au
- To prevent overheating, do not cover the vent openings.
- Use this equipment only for its intended purpose.
- In addition, follow any specific occupational safety and hea
- This manual is intended solely for the use and information o
- RENA Systems Inc. and “The Envelope Imaging Company” are re
- All other trademarks are the property of their respective ho
- All rights reserved. No part of this manual may be reproduc
- The Tabber is shipped in appropriate packaging so that, unde
- NOTICE: Report damage to the carrier. The carrier is liable
- IMPORTANT Please save the packaging materials for future use
- The following items are included with your tabber:
- 1 Operations Manual
- 1 Reel Assembly (H1)
- 1 Reel Assembly (H2
- 2 Tab Reel Side Guides
- 1 Power Cord
- 1 Feeder Interface Cable (Part #: 35E-500-191) Use
- Note: Tabs can be purchased through your local Rena Systems
- 1
- Control Panel – The machine is controlled and programmed fro
- 2
- Head 1 Fine Adjustment Knob – This knob is used to make fine
- 3
- Head 2 Fine Adjustment Knob – This knob is used to make fine
- 4
- Head 1 – This head can be used to apply tabs to the side or
- 5
- Right Media Guide Assembly – This device must be adjusted to
- 6
- Center Support Plate – Used to support media 6.5” wide or la
- 7
- Left Media Guide Assembly - Delivers the media to the tabbin
- 8
- Head 2 – This head is used to apply tabs to the side of the
- 9
- Take-up Reels – After the tab is applied; the tab backing (w
- 10
- Tab Reel Side Guides - Secures the Tabs/Stamps onto the Tab
- 11
- Tab Reel Assembly (H1 & H2) – Supports and controls the tab
- 12
- Exit Roller Assembly –This assembly presses the tab/stamp to
- 13
- Media Guide Width Fine Adjustment– This knob is used to fine
- 14
- Media Thickness Adjustment Knob – This knob is used to raise
- 1
- Head 1 Securing Knob – This knob is used to secure the posit
- 2
- Exit Foot Knob – This knob is used to adjust and secure the
- 3
- Exit Roller Assembly Securing Latches – These latches are us
- 4
- Right Media Guide Securing Knob – This knob is used to secur
- 5
- Front Tabbing Slot – This opening, located in the center sup
- 6
- Head Position Minder – Used to memorize the position of Head
- 7
- Media Hold-down Guide – Used to keep the media from lifting
- 8
- Tab Wrap Guide – Left – When side-tabbing, this guide wraps
- 9
- Exit Pressure Rollers – These rollers provide transport pres
- 10
- Exit Foot – This device holds the media down as it travels u
- 11
- Tab Wrap Guide - Right – When side-tabbing, this guide wraps
- 12
- Tab Applicator Assembly – This assembly contains the tab sen
- 1
- Safety Stop Input and Jumper – (SAFETY STOP) The safety circ
- Important! If an external safety circuit is not being connec
- 2
- Emergency Stop Output – This connection permits the tabber t
- 3
- Feeder Control Connection – (FEEDER) This connection allows
- 4
- Main Power Switch – This switch is used to turn the tabber O
- 5
- Fuse – The main fuse (2.5A / 250V) for the tabber is located
- Caution! Disconnect power before replacing fuse.
- 6
- Power Inlet Connection – The power cord is connected here. 1
- 1.
- *Transport Power Switch – Turns the tabber transport power O
- 2.
- LCD Display – Keeps the operator informed of the status of t
- 3.
- Soft Keys – The soft keys are used to step through the vario
- 4.
- Measuring Scale – Use the scale to measure media length, ta
- 5.
- Speed Control Dial – Adjusts the speed of the tabber transpo
- NOTE: The maximum speed of the T-650 is determined by number
- 6.
- Stop Key – Pressing this key will cause the tabber to stop,
- 7.
- Run Key – Press this key to start the tabber and run the job
- 8.
- Info Key – Provides additional information about the menu it
- 9.
- Save Key – This key is used to save entries into memory.
- 10.
- Key Pad – Used to set the adjustments and program the tabber
- 11.
- Clear Key – This key will clear any incorrect entry before i
- 12.
- Emergency Stop – Pressing this button will immediately stop
- *Transport power will not activate unless all safety and eme
- 1
- AC Power Receptacle – Connect the AC power cord here.
- Important! Please verify that voltage is correct, for your f
- 2
- Interlock Connector – Feeder Interface Cable from tabber con
- 3
- Stand Alone Switch – Allows machine to run when not signaled
- 4
- Speed Control Dial – Used to set the speed of the feeder.
- Important! The feeder’s transport speed must be set slower t
- 5
- Power Switch – Used to power the feeder on/off.
- 6
- Jog Button. – Runs feeder at preset speed for setup (over-ri
- Interlock Control Switch
- This switch, located on bottom of feeder, must be set to N.C
- N.C.: Closed Input = Run
- N.O.: Closed Input = Stop
- NOTE: The power must be cycled (off and on) to recognize a c
- Please refer to the EasyFeed 120 Instruction Manual for addi
- SECTION 2 – Assembly and Installation
- Place the T-650 with its feeder on a sturdy worktable or cab
- CAUTION
- THE UNIT IS HEAVY.
- IT IS STRONGLY RECOMMENDED THAT TWO TECHNICIANS REMOVE THE T
- Remove the upper mounting screw and loosen the lower mountin
- Slide the appropriate Reel Assembly over the Mounting Plate,
- Install the upper mounting screws and tighten.
- Tighten the lower mounting screws.
- The optional EasyFeed 120 feeder should be placed onto the a
- Make sure that the emergency stop button, on the T-650, is p
- Connect one end of the Tabber power cord [1] to the rear of
- Connect one end of the Feeder power cord [2] to the rear of
- Plug the other end of each cord into a 115 Volt AC, 50/60 Hz
- CAUTION
- DO NOT USE ADAPTER PLUGS OR EXTENSION CORDS TO CONNECT THE T
- DO NOT USE OUTLETS CONTROLLED BY WALL SWITCHES.
- DO NOT USE AN OUTLET THAT SHARES THE SAME CIRCUIT WITH LARGE
- Connect the appropriate Feeder Interface Cable [3] (see list
- CAUTION! Be sure you are using the appropriate cable with th
- SECTION 3- Mechanical Setup
- The T-650 is capable of applying up to three tabs, on both s
- The steps required to set-up the T-650, mechanically, for ap
- Determine the type of tabbing or stamping application (side
- Determining the orientation that the media must feed to acco
- Set up the T-650 mechanically, to accommodate the media.
- Adjust the Peel Plate position (side tab or front tab) for t
- Load tabs or stamps onto the appropriate head or heads.
- Set up the feeder and align with the tabber.
- WARNING
- BEFORE LOADING TABS OR STAMPS TURN OFF THE TABBER OR PRESS T
- Once you have determined the tab/stamp locations, you are re
- IMPORTANT: To permit proper feeding through the tabber; the
- Turn OFF the T-650, using the main power switch and turn OFF
- Loosen the Exit Foot Knob, located on top of the exit roller
- Measure the width of the piece using the scale on the tabber
- Loosen the securing knob for the Right Media Guide.NOTE: Th
- Turn ON the T-650’s main power switch. Verify that the Exit
- Press the soft key labeled “Pass-Thru” to set the tabber in
- Press the RUN button and center the Speed Control Dial so th
- With the tabber transport running; adjust the position of th
- Secure the Right Media Guide’s position using the locking kn
- Press the Stop button to stop the tabber.
- Slide the Exit Foot Knob towards the operator until it stops
- Turn the tabber OFF using the main power switch.
- Proceed to “Media Thickness Adjustment” section.
- IMPORTANT: To permit proper feeding through the tabber; the
- Close the Exit Roller Assembly [2] and lock the two latches
- Turn the Media Thickness Control Knob [1] fully clockwise (r
- Insert one piece of media [3] into the exit end of the tabbe
- Continue to turn the Media Thickness Control Knob [1] counte
- If installed; loosen the thumb screw for the Hold-Down Guide
- Proceed to the section titled “Adjusting the Peel Plate Posi
- The Peel Plate on Head 1 has two positions; one for “side ta
- Use the image below to determine the correct peel plate posi
- The Peel Plate position is adjusted by loosening the locking
- WARNING
- BEFORE LOADING TABS OR STAMPS TURN OFF THE TABBER OR PRESS T
- Remove the Tab Reel Side Guide and install the tab roll, wit
- Thread the leader over the Reel Brake Roller.
- Thread the leader over the Idler Roller and then through the
- Continue threading the leader around the Tab Applicator Peel
- Lift the Release Latch on the Pressure Roller assembly, and
- Thread the web through the pegs in the Take-up Reel.NOTE: T
- Proceed to the section titled “Adjusting the Feeder”.
- A properly adjusted feeder should deliver one piece of media
- Important! The feeder’s transport speed must be set slower t
- Adjust the feeder position so that the media enters between
- Optional EasyFeed 120 feeder shown above.
- Please refer to the EasyFeed 120 Operations Manual for feede
- NOTE: When you press RUN on the tabber, there will be a smal
- Proceed to the appropriate section for your application:
- Head 1 Adjustment – Side Tabbing
- Head 1 Adjustment – Front Tabbing
- Head 1 Adjustment – Applying Stamps
- Head 2 Adjustment – Side Tabbing
- This procedure will walk you through the process of adjustin
- Adjust the tab applicator’s Peel Plate to the proper positio
- Unlatch the Exit Roller Assembly and swing it open.
- Lift the tab drive Pressure Roller Release Latch on Head 1,
- Pull on the backing untill a tab is starting to protrude fro
- Lower the pressure roller release latch.
- Loosen the Head Position Minder so it does not hinder you fr
- Loosen the Head 1 Securing Knob and slide Head 1 over the Ri
- Close the Exit Roller Assembly and lock the two latches to s
- Release the Emergency Stop button. Turn ON the Tabber’s mai
- If you have not programmed the tabber for the tabbing job, p
- Press the soft key labeled “Operate” to put the tabber in th
- Press the “Run” key on the Control Panel to start the tabber
- Set the feeder speed to zero and then turn the Feeder ON. U
- Check the positioning of the tab or tabs on the second piece
- When you are satisfied with tab-positioning; set the tabber
- Adjust the Head Position Minder against Head 1 and tighten t
- Head 1 setup is complete. If you will only be applying tabs
- This procedure will walk you through the process of adjustin
- Adjust the tab applicator’s Peel Plate to the proper positio
- Unlatch the Exit Roller Assembly and swing it open.
- Lift the tab drive Pressure Roller Release Latch on Head 1,
- Pull on the backing untill a tab is starting to protrude fro
- Lower the Pressure Roller Release Latch.
- Loosen the Head Position Minder so it does not hinder you fr
- Loosen the Head 1 Securing Knob. Slide Head 1 into position
- Close the Exit Roller Assembly and lock the two latches to s
- Release the Emergency Stop Button. Turn ON the Tabber’s mai
- If you have not programmed the tabber for the tabbing job, p
- Press the soft key labeled “Operate” to put the tabber in th
- Press the “Run” key on the Control Panel to start the tabber
- Set the feeders speed to zero and then turn the Feeder ON.
- Check the positioning of the tab or tabs on the second piece
- When you are satisfied with tab-positioning; set the tabber
- Adjust the Head Position Minder against Head 1 and tighten t
- Head 1 setup is complete. If you will only be applying tabs
- This procedure will walk you through the process of adjustin
- NOTE: Head 2 can not be used to apply stamps.
- WARNING! In order to avoid wasting stamps; it is strongly s
- Adjust the tab applicator’s Peel Plate to the “side tabbing”
- Unlatch the Exit Roller Assembly and swing it open.
- Lift the tab drive Pressure Roller Release Latch on Head 1,
- Pull on the backing untill a stamp is starting to protrude f
- Lower the pressure roller release latch.
- Loosen the Head Position Minder so it does not hinder you fr
- Loosen the Head 1 Securing Knob and slide Head 1 over the R
- Close the Exit Roller Assembly and lock the two latches to s
- Release the Emergency Stop Button. Turn ON the Tabber’s mai
- If you have not programmed the tabber for the tabbing job, p
- Press the soft key labeled “Operate” to put the tabber in th
- Press the “Run” key on the Control Panel to start the tabber
- Set the feeder speed to zero and then turn the Feeder ON. U
- Check the positioning of the stamp or stamps on the second p
- When you are satisfied with stamp position; set the tabber t
- Adjust the Head Position Minder against Head 1 and tighten t
- Head 1 setup is complete. If you will only be applying stamp
- This procedure will walk you through the process of adjustin
- Unlatch the Exit Roller Assembly and swing it open.
- Lift the tab drive Pressure Roller Release Latch on Head 2,
- Pull on the backing untill a tab is starting to protrude fro
- Lower the pressure roller release latch.NOTE: This image s
- Close the Exit Roller Assembly and lock the two latches to s
- Release the Emergency Stop Button. Turn ON the Tabber’s mai
- If you have not programmed the tabber for the tabbing job, p
- Press the soft key labeled “Operate” to put the tabber in th
- Press the “Run” key on the Control Panel to start the tabber
- Set the feeder speed to zero and then turn the Feeder ON. U
- Check the positioning of the tab or tabs on the second piece
- When you are satisfied with tab-positioning; set the tabber
- Head 2 setup is complete. If you will only be applying tabs
- Head 1 Adjustment – Side Tabbing
- Head 1 Adjustment – Front Tabbing
- Head 1 Adjustment – Applying Stamps
- SECTION 3 – Menu Features & Job Programming
- Before you can run the T-650, you must program the tabber fo
- Select the operation for Head 1; apply stamps, side tab, fro
- Choose the number of Tabs/Stamps you plan to apply with Head
- Select the operation for Head 2; side tab or none (disable).
- Choose the number of Tabs you plan to apply to the side of t
- Set the Product Length (when using Automatic Setup)
- Set the Tab Pitch for Head 1 and Head 2. Tab Pitch = Distan
- Adjust the V-Tab (tab sensor voltages) settings for Head 1 a
- The Start-Up screen will appear when you turn the tabber on;
- Job # - This soft key is used to select or edit one of four
- Pass-Thru / Operate – Pressing this soft key will cause the
- Advanced – Pressing this key will place the tabber in the ad
- Press and hold the INFO key to check the job setup. A scre
- Item
- Description
- Job #
- The Job number that is currently selected.
- #Tabs=(Head1, Head2)
- The number of tabs being applied by Head 1 and Head 2.
- “F” = Single tab is being applied to the media’s front edge
- Tab Pitch= (Head1, Head2)
- This is the distance from the leading edge of one tab to the
- Paper-L=
- The media length, in inches, obtained during Automatic Setup
- Tab Type= (Head1, Head2)
- This is the “tab stock type” that was identified by the oper
- See Section: “Appendix C - Identifying the Tab Type”
- TabV: (Head1, Head2)
- The Tab-V voltage values that were obtained and set during t
- Trip: (Head1, Head2)
- This is the voltage value used to recognizing the difference
- The Advanced features are available from the Start-Up Screen
- When the Advanced soft key is pressed.The display will prom
- Backlight - This soft key is used to set the backlight inten
- Version - This soft key is used to display the BIOS version
- Diagnostic – Can be used by a technician to test the compone
- BACK – Brings you back to the Start-Up Screen.
- If the Backlight soft key is pressed.
- The display will show the current backlight intensity settin
- 50% - This soft key is used to set the backlight intensity t
- ( - This soft key is used decrease the backlight intensity.
- ( - This soft key is used increase the backlight intensity.
- BACK – Brings you back to the Advanced features screen.
- If the Version soft key is pressed.
- The tabber will display the following:
- Lifetime Products: Total number of pieces transported throug
- Lifetime Tabs: Total number of tabs/stamps applied by each H
- Bios Version: Software version that is currently loaded into
- BACK – Brings you back to the Advanced features screen.
- If the Diagnostic soft key is pressed.
- The following choices will be displayed:
- Important: This mode should only be used by a qualified tech
- Test ON – Used to activate the currently displayed diagnosti
- NEXT… - Displays the next test. Note: When next is pressed
- EXIT – Brings you back to the Advanced features screen.
- When the Job # soft key is pressed; you will be presented wi
- Manual - This soft key is used select the Manual Tab/Stamp p
- Automatic – This soft key is used to select the Automatic Ta
- Tab V - This soft key is used to set the tab sensor voltages
- BACK – Brings you back to the previous screen.
- When the Manual soft key is pressed, from the Select Setup O
- From the Select Tabber Head screen, select the head you want
- If you select Head #1 the following choices will appear.
- Tab/Stamp – Select this choice if you would like to place ta
- Front Tab – Select this choice if you would like to apply a
- None – Select this choice if you do not want to use Head #1.
- BACK – Brings you back to the previous screen.
- If you select Head #2 the following choices will appear:
- Side Tab – Select this choice if you would like to place tab
- None – Select this choice if you do not want to use Head #2.
- BACK – Brings you back to the previous screen.
- If Tab/Stamp or Side Tab is selected the following choices w
- # Tabs – Select this choice to set the number of tabs or sta
- Position – Select this choice to set the position (offset va
- Pitch – Select this choice to set tab pitch (distance from t
- BACK – Brings you back to the previous screen.
- If the # Tabs soft key is pressed.The display will prompt y
- 1 – Selects one tab/stamp
- 2 – Selects two tabs/stamps
- 3 – Selects three tabs/stamps
- BACK – Brings you back to the previous screen.
- What displays next depends on the Head number you are progra
- Head #2: If you select 1, 2, or 3 for # Tabs, the Select Op
- Head #1:
- If you select 1 for # Tabs, the Select Option to Edit screen
- If you select 2 or 3, for # Tabs, you will be prompted to ch
- Separate – Allows individual adjustment of each tab/stamp po
- Together – Tabs/Stamps are placed next to each other, starti
- BACK – Brings you back to the previous screen.
- If the Position soft key is pressed.The display will prompt
- Offset Value = distance from leading edge of mail piece to l
- Tab 1 – Use this soft key to set the offset value for tab/st
- Tab 2 – Use this soft key to set the offset value for tab/st
- Tab 3 – Use this soft key to set the offset value for tab/st
- BACK – Brings you back to the previous screen.
- If any of the Tab n (Tab 1, Tab 2, Tab 3) soft keys are sele
- If the Pitch soft key is pressed.
- The display will prompt you to “Enter tab pitch and press SA
- Pitch = distance from top of tab/stamp to top of next tab/st
- See the section titled “Tab/Stamp Pitch Adjustment” for more
- Enter the Tab/Stamp Pitch, using the numeric keypad. Then p
- BACK – Brings you back to the previous screen.
- When the Automatic soft key is pressed.The display will pro
- NOTE: This feature can be used to automatically position tab
- Positions are based off the product length and the number of
- 1 Tab – Tab is centered along length of media.2 Tabs – Tab
- If you select Head #1 the following choices will appear:
- Side Tab – Select this choice if you would like to place tab
- Front Tab – Select this choice if you would like to apply a
- None – Select this choice if you do not want to use Head #1.
- BACK – Brings you back to the previous screen.
- If you select Head #2 the following choices will appear:
- Side Tab – Select this choice if you would like to place tab
- None – Select this choice if you do not want to use Head #2.
- BACK – Brings you back to the previous screen.
- If Side Tab is selected the following choices will appear.
- # Tabs – Select this choice to choose the number of tabs you
- Product-L – Select this choice to set the paper length of th
- Pitch – Select this choice to set tab pitch (distance from t
- BACK – Brings you back to the previous screen.
- If the # Tabs soft key is pressed.The display will prompt y
- 1 – Selects one tab/stamp
- 2 – Selects two tabs/stamps
- 3 – Selects three tabs/stamps
- BACK – Brings you back to the previous screen.
- If the Product-L soft key is pressed.The following choices
- BACK – Brings you back to the previous screen.
- Automatic – Use this feature to let the tabber automatically
- It is highly recommended that you use the Automatic feature
- IMPORTANT: Before pressing the Automatic soft key, make sur
- When the Automatic soft key is pressed.
- The display may prompt you to “Increase Transport Speed” or
- When the display reads “Feed 1 Product now”; feed one of you
- After the piece has fed through the tabber, the tabber will
- Verify the measurement!It must be accurate (+ or - 0.250”).
- If the tabber measures the piece to be longer then the actua
- If the tabber measures the piece to be shorter than the actu
- Manual Product Length Input: As an option, you can set the
- Measure the physical piece length, using the scale provided
- Enter this value, in inches and tenths of an inch, using the
- Press the Save Key to accept and save this value.
- Press the BACK key to return to the previous screen.
- If the Pitch soft key is pressed.
- The display will prompt you to “Enter tab pitch and press SA
- Pitch = distance from top of tab/stamp to top of next tab/st
- Enter the Pitch value and press the SAVE key.
- BACK – Brings you back to the previous screen.
- See the section titled “Tab/Stamp Pitch Adjustment” for more
- Enter the Tab/Stamp Pitch, using the numeric keypad. Then p
- Every time a new tab/stamp stock is used or a new job is set
- Turn off the Feeder.
- To begin programming; select Job # from the Run screen.
- Select the job number you wish to use. In this example, we
- From the Select Setup Option screen, select V-Tab.
- The next screen allows you to set the V-Tab values for the h
- Select Automatic from the Tab Sensor setup screen.
- The Select Tab before calibration screen appears. Select t
- Once the Tab Type is selected, the tabber transport will sta
- Test the T-650 for proper operation. If you experience tab a
- Open the Exit Roller Assembly.
- To begin programming; select Job # from the Run screen.
- Select the job number you wish to use. In this example, we
- From the Select Setup Option screen select V-Tab.
- The next screen allows you to set the V-Tab values for the h
- Lift the Pressure Roller Release Latch so that the tab/stamp
- Identify your Tab Type using the chart below. Then proceed t
- Opaque Procedure (For tab/stamp stock with white space betwe
- Once the V-Tab adjustment for “Opaque Tab Type” is complete;
- Clear Procedure (For tab stock with black space/line between
- When you are finished, press the BACK key (3) twice.
- Close and lock the Exit Roller Assembly.
- Lower the Pressure Roller Release Latch.
- Test the T-650 for proper operation. If you experience tab a
- From the Run screen press Job#.
- Select the Job number you would like to edit.
- Select Manual or Automatic.
- Select Head #1 then Tab/Stamp, or Head #2 Tab then Side Tab.
- The Select Option screen will re-appear. Select Pitch.
- NOTE: Whether programming manually or automatically you mus
- There are two methods of programming jobs on the T-650:
- Automatic – where the tab position is automatically determin
- Manual – where the operator specifies the tab positioning.
- In either case some operator intervention, to fine tune the
- NOTE: Since each Job number retains the V-Tab (tab voltages
- IMPORTANT
- BEFORE ATTEMPTING TO PROGRAM ANY JOB, SET UP THE FEEDER AND
- The following Job Examples are provided in this section:
- Job Example A: Placing Tabs with Head 2 – Automatic Setup
- Job Example B: Placing Tabs with Head 1 – Manual Setup
- Job Example C: Placing Tabs on Opposite Sides
- Job Example D: Placing Tabs on Perpendicular Sides
- Job Example E: Applying Stamps
- To help you locate the “Job Example” that best fits your pro
- This exercise will walk you through the process of programmi
- Verify that Head 2 has been mechanically setup to perform “s
- Verify that the Peel Plate on Head 1 is set to the Side Tabb
- Turn OFF the feeder.
- To begin programming; select Job # from the Run screen.
- The Select Saved Job# screen will appear. Select the job nu
- The Select Setup Option screen will appear.Select V-Tab.
- The next screen allows you to select the Head and correspond
- The Tab Sensor 2 Setup screen will appear.Select Automatic.
- The Select Tab Type Before Calibration screen will appear.
- Once the Tab Type is selected, the tabber transport will sta
- Set the feeder’s speed control to zero. Turn the feeder on.
- Press the BACK soft key twice and the Select Setup Option sc
- On the Select Setup Option screen select Automatic.
- The Select Tabber Head setup screen appears. Select Head #1.
- The Selection Option screen appears. Select “None” to turn
- The Select Tabber Head setup appears. Select Head #2 this ti
- The Select Option to Edit screen will appear. Select Side
- From this screen select # Tabs.
- In this example we are going to apply two tabs to the piece.
- The program will automatically return to the Select option t
- The Enter Product Length screen will appear. Set the feeder
- Press BACK until you return to the Select Tabber Head #1 or
- NOTE: By running the tabber from this “Select Tabber Head”
- Verify that the Exit Roller Assembly is closed and locked.
- Verify that both Pressure Roller Release Latches have been l
- Test tab placement.Turn on the Transport Power and press th
- This exercise will walk you through the process of programmi
- IMPORTANT
- BEFORE ATTEMPTING TO PROGRAM ANY JOB, SET UP THE FEEDER AND
- Lift the Exit Roller Assembly.
- Verify that Head 1 has been mechanically setup to perform “s
- Verify that the Peel Plate on Head 1 is set to the Side Tabb
- To begin programming; select Job # from the Run screen.
- Select the job number you wish to use for the job. In this
- From the Select Setup Option screen select V-Tab.
- The next screen allows you to set the V-Tab values for the h
- Lift the Pressure Roller Release Latch so that the stamp web
- Begin by finding the Gap V or voltage reading from the space
- Now set the Tab V or voltage reading of the tab/tab area.Th
- When you are finished, press the BACK key (3) twice.
- Close and lock the Exit Roller Assembly.
- Lower the Pressure Roller Release Latch.
- From the Select Setup Option screen select Manual.
- The Select Tabber Head screen appears. Select Head #2.
- The Selection Option screen appears. Select None to turn He
- The Select Tabber Head screen will reappear. Select Head #
- The Select Option screen will appear. Select Tab/Stamp.
- From this screen select # Tabs.
- In this example we are going to apply one tab. Select 1.
- The Select Option screen will re-appear. Select Pitch.
- NOTE: Whether programming manually or automatically you mus
- The Pitch of the tab is the distance measured from the top o
- Press the BACK button.
- The Select Option screen will reappear. Press Position.
- The Enter Offset for Tab 1 screen will appear. This feature
- Press the BACK button.The Select Option screen will reappea
- Test the tab placement position. Turn on the Transport Powe
- Tip: If you find that the application position of Tab 1 is d
- To place multiple (2 or 3) tabs on a piece you must first se
- The Choose Tab Placement Type screen will appear. Choose S
- Once this is done the Select Option screen will reappear. S
- The Select Tab Offset screen will appear. Then set the posi
- The T-650 was also designed to apply tabs to letter sized bo
- The following examples were extracted from the USPS regulati
- A piece that is 5” to 9” long, with a minimum 50# cover stoc
- Two tabs should be placed on the leading edge and one tab on
- Folded Booklet. A piece that is 5” to 10.5” long, with a min
- IMPORTANT: To permit proper feeding through the tabber; the
- IMPORTANT
- BEFORE ATTEMPTING TO PROGRAM ANY JOB, SET UP THE FEEDER AND
- To place tabs on opposite sides of the mail piece, both tabb
- Verify that Head 1 has been mechanically setup to perform “s
- Verify that Head 2 has been mechanically setup to perform “s
- Open the Exit Roller Assembly.
- Verify that the Peel Plate on Head 1 is set to the Side Tabb
- To begin programming; select Job # from the Run screen.
- The Select Saved Job screen will appear. Select the Job num
- The Select Setup Option screen will appear.Select V-Tab.
- The next screen allows you to select the Head and correspond
- The Tab Sensor 2 Setup screen will appear. Lift the Pressur
- Begin by finding the Gap V or voltage reading from the space
- Now set the Tab V or voltage reading of the tab/tab area.Th
- Lower the Pressure Roller Release Latch.
- Press the BACK key twice, to return to the Select Setup Opti
- Select Manual from this screen.
- The Select Tabber Head screen will appear.Select Head 2.
- The Select Option screen will appear. Select Side Tab.
- The Select Option screen will appear.Select # Tabs.
- The Select Number of Tabs screen will appear. Select 2, for
- The Select Option screen will appear. Select Pitch.NOTE:
- The Pitch of the tab is the distance measured from the top o
- Press BACK one time to return to the Select Option screen.
- Select Position from this screen.
- The Select Tab Offset screen will appear. The position (off
- The Enter Offset for Tab 1 screen will appear. In this exam
- Press the BACK key.
- The Select Tab Offset screen will reappear. Select Tab 2.
- The Enter Offset for Tab 2 screen will appear. The USPS req
- Press the BACK key five times, to return to the Select Setup
- Select V-Tab from this screen.
- Select V Tab 1 to calibrate the V-Tab voltage for Head 1 (Ta
- The Tab Sensor 1 Setup screen will appear. Lift the Pressur
- Begin by finding the Gap V or voltage reading from the space
- Now set the Tab V or voltage reading of the tab area.The re
- Lower the Pressure Roller Release Latch.
- Close and lock the Exit Roller Assembly.
- Press the BACK key twice, to return to the Select Setup Opti
- Select Manual from this screen.
- Select Head 1.
- The Select Option screen for Head 1 will appear. Select the
- The Select Option screen will appear.Select # Tabs.
- The Select Number of Tabs screen will appear. Select 1, to
- This will return us to the Select Option screen for Head 1.
- The Pitch of the tab is the distance measured from the top o
- Press BACK one time to return to the Select Option screen fo
- Click on the Position key.
- The Enter Offset for Tab 1 screen appears. The USPS requir
- Press the BACK button three times, to reach the Select Tabbe
- Verify that the Exit Roller Assembly is closed and locked.
- Verify that both Pressure Roller Release Latches have been l
- Test tab placement for Head 1. Turn on the Transport Power
- Tip: If you find that the application position of the tabs i
- The T-650 was also designed to apply tabs to letter sized bo
- The following examples were extracted from the USPS regulati
- An oblong piece (spine on the trailing or shorter edge) that
- IMPORTANT: To permit proper feeding through the tabber; the
- NOTE: Please see “Appendix D- Narrow Media Guide Assembly” f
- IMPORTANT
- BEFORE ATTEMPTING TO PROGRAM ANY JOB, SET UP THE FEEDER AND
- To place two tabs on one side and one tab in the center of t
- In the example below we will use the Manual Setup method to
- Verify that Head 1 has been mechanically setup to perform “f
- Verify that Head 2 has been mechanically setup to perform “s
- Open the Exit Roller Assembly.
- To begin programming; select Job # from the Run screen.
- Then select job number 4 from the Select Saved Job screen.
- The Select Setup Option screen will appear.Select V-Tab.
- The next screen allows you to select the Head and correspond
- The Tab Sensor 2 Setup screen will appear. Lift the Pressur
- Begin by finding the Gap V or voltage reading from the space
- Now set the Tab V or voltage reading of the tab/tab area.Th
- Lower the Pressure Roller Release Latch.
- Press the BACK key twice, to return to the Select Setup Opti
- Select Manual from this screen.
- The Select Tabber Head screen will appear.Select Head 2.
- The Select Option screen will appear. Select Side Tab.
- The Select Option screen will appear.Select # Tabs.
- The Select Number of Tabs screen will appear. Select 2, for
- The Select Option screen will appear. Select Pitch.
- NOTE: Whether programming manually or automatically you mus
- The Pitch of the tab is the distance measured from the top o
- Press BACK one time to return to the Select Option screen.
- Select Position from this screen.
- The Select Tab Offset screen will appear. The position (off
- The Enter Offset for Tab 1 screen will appear. In this exam
- Press the BACK key.
- The Select Tab Offset screen will reappear. Select Tab 2.
- The Enter Offset for Tab 2 screen will appear. The USPS re
- Press the BACK key five times, to return to the Select Setup
- Select V-Tab from this screen.
- Select V Tab 1 to calibrate the V-Tab voltage for Head 1 (Ta
- The Tab Sensor 1 Setup screen will appear. Lift the Pressur
- Begin by finding the Gap V or voltage reading from the space
- Now set the Tab V or voltage reading of the tab area.The re
- Lower the Pressure Roller Release Latch.
- Close and lock the Exit Roller Assembly.
- Press the BACK key twice, to return to the Select Setup Opti
- Select Manual from this screen.
- The Select Tabber Head screen will appear. Select Head 1.
- Verify that the Peel Plate on Head 1 is set to the Front Tab
- The Select Option screen for Head 1 will appear. Select the
- The Front Tab Positioning screen will appear. This screen c
- It is from this screen that the Pitch of the Tab is also set
- The Pitch of the tab is the distance measured from the top o
- Press the BACK button 3 times to return to the Select Tabber
- Verify that the Exit Roller Assembly is closed and locked.
- Verify that both Pressure Roller Release Latches have been l
- Test tab placement.Turn on the Transport Power and press th
- IMPORTANT NOTES regarding the application of stamps:
- The T-650 does not provide an “automatic positioning” featur
- Due to the orientation of the stamps on the roll, the stamp
- Head 2 can not be used to apply stamps.
- In order to avoid wasting stamps; it is strongly suggested t
- IMPORTANT
- BEFORE ATTEMPTING TO PROGRAM ANY JOB, SET UP THE FEEDER AND
- This exercise will walk you through the process of programmi
- Verify that Head 1 has been mechanically setup to “apply sta
- Open the Exit Roller Assembly.
- Verify that the Peel Plate on Head 1 is set to the Side Tabb
- To begin programming; select Job # from the Run screen.
- Select the job number you wish to use for the job. In this
- From the Select Setup Option screen select V-Tab.
- The next screen allows you to set the V-Tab values for the h
- Lift the Pressure Roller Release Latch so that the stamp web
- Begin by finding the Gap V or voltage reading from the space
- Continue moving the stamp web through the sensor until you o
- When you are finished, press the BACK key (3) twice.
- Close and lock the Exit Roller Assembly.
- Lower the Pressure Roller Release Latch.
- From the Select Setup Option screen select Manual.
- The Select Tabber Head screen appears. Select Head #2.
- The Selection Option screen appears. Select None to turn He
- The Select Tabber Head screen will reappear. Select Head #
- The Select Option screen will appear. Select Tab/Stamp.
- From this screen select # Tabs.
- In this example we are going to apply one Stamp. Select 1.
- The Select Option screen will re-appear. Select Pitch.
- NOTE: Whether programming manually or automatically you mus
- The Pitch of the tab/stamp is the distance measured from the
- Press the BACK button.
- The Select Option screen will reappear. Press Position.
- The Enter Offset for Tab 1 screen will appear. This feature
- Press the BACK button.The Select Option screen will reappea
- Test the stamp placement position. Turn on the Transport Po
- To place multiple (2 or 3) stamps on a piece you must first
- The Choose Tab Placement Type screen will appear. For stam
- SECTION 4 – Operation
- The following check-list should be referenced before you sta
- Tabber and Feeder are mechanically setup to properly transpo
- Right Media Guide Assembly is adjusted to accommodate width
- Tabber’s Media Thickness setting is adjusted to accommodate
- Exit Foot repositioned against Right Media Guide Assy.
- Media feeds without hesitation or skew, using Pass-Thru mode
- Speed of tabber and feeder adjusted so a 2” gap or more is g
- Peel Plate properly positioned for your application (side ta
- Tabs/Stamps properly loaded/threaded, on both heads.
- Tab web threaded behind Reel Brake Roller arm.
- Pressure Rollers Release Latch is lowered (pressure engaged)
- Job properly programmed.
- Desired Job number has been selected.
- V-Tab (tab sensor adjustments) values set for current tab/st
- Tab Pitch set for current tab/stamp stock.
- Product (media) length has been set accurately (when using A
- Desired positions (offset values) set for Tabs/Stamps.
- Unused Head was turned off (disabled) in menu.
- Exit Roller Assembly closed and locked (latched)
- Power Cord is plugged into wall outlet and tabber.
- Main Power Switch ON.
- Feeder ON.
- Emergency Stop Button released.
- Safety Stop Input Jumper Plug installed.
- The proper sequence for starting the T-650 is a follows:
- Turn on the tabber using the Main Power Switch, located on t
- Check that the Emergency Stop Button (12) is in the released
- Press the Green Transport Power Switch (1) on the T-650 Con
- IMPORTANT
- IF YOU ARE USING THE OPTIONAL FEEDER MAKE SURE THAT THE INTE
- Press the RUN key (7) located below the soft keys on the Con
- Turn on the feeder and set the media delivery speed so it is
- IMPORTANT
- THE MAXIMUM SPEED OF THE T-650 TABBER IS CONTROLLED BY THE T
- Press the STOP key () located below the soft keys to stop th
- IMPORTANT
- THE T-650 IS EQUIPPED WITH A TIME OUT FEATURE. IF THE T-650
- Up to four jobs may be programmed into the T-650 memory. T
- Press the Job # soft key.
- Select the Job you wish to run. In our example, we are sele
- Tip: Press and hold the INFO key to check the job setup. A
- The Select Setup Option screen will appear. Press the RUN
- The number of the programmed job that is running.
- The number of tabs being applied to the piece from both head
- The rate or speed in pieces per hour.
- The number of Pieces that have been run. This can be reset
- To stop the Tabber, press the STOP key. After the tabber has
- To obtain the desired amount of tab on the top side and bott
- Tab being applied to leading edge.
- Tab Fold Position: When Front Tabbing (tabbing on the lead
- Use the menu feature shown, to adjust the fold position of t
- Select Job #
- Select your desired Job number.
- Select Manual
- Select Head #1
- Select Front Tab.
- Each of the squares represents approximately 1/20 of the set
- Positioning Tab on Leading Edge of Media: Move Head 1 and t
- Make sure the Peel Plate is set in the “Front Tabbing Applic
- Use the Head 1 Fine Adjustment Knob (1) to make small change
- Fine Tune Head 1: (Front Tab)By turning this knob (1) count
- By turning this knob (1) clockwise Head 1 moves towards the
- Important: Make sure the Center Support Plate is installed a
- Position Tab on Side of Media:
- Whether you are using Head 1 or Head 2 adjustments to the ta
- Regardless of whether you are placing one or three tabs, inc
- To adjust the Tab Position:
- Select Job #
- Select your desired Job number.
- Select Manual
- Select Head #1 or Head #2
- Select Tab/Stamp or Side Tab
- Select Position
- Select the Tab number (Tab 1, Tab 2, Tab 3) you wish to adju
- Use the Numeric Keypad to enter a different value, then pres
- When you are finished, press the BACK key four times to retu
- Press RUN, to feed and tab at least two pieces.
- Check the new tab position on the second piece. If you requi
- NOTE: The maximum amount of tab that can be wrapped onto the
- Tab Fold Position:
- When side tabbing; the Fine Adjustment Knobs (1) and (2) can
- Fine Tune Head 1:
- By turning this knob (1) clockwise; Head 1 moves towards the
- By turning this knob (1) counter-clockwise; Head 1 moves awa
- Fine Tune Head 2:
- By turning this knob (2) clockwise; Head 2 moves towards the
- By turning this knob (2) counter-clockwise; Head 2 moves awa
- NOTE: The maximum amount of tab that can be wrapped onto the
- SECTION 5 – Operator Maintenance
- This section describes maintenance that an experienced opera
- To locate a Rena dealer in your area, please click on the fo
- http://www.renausa.com/dealerlocator.asp
- WARNING
- THE TABBER IS A PRECISION MACHINE THAT SHOULD BE CLEANED REG
- The Tabber must be cleaned regularly of accumulated paper du
- The internal areas are best cleaned with a vacuum that has a
- The exterior of the machine may be cleaned with any standard
- CAUTION
- NEVER SPRAY OR POUR CLEANERS DIRECTLY ON OR INTO THE TABBER.
- The belts and rollers can become glazed with paper lint and
- Avoid using solvents on the rubber rollers.
- Exposed shafts, with movable parts, should be cleaned with a
- CAUTION
- THE BEARINGS ON THE MOVING PARTS SUCH AS TAB HEAD 1 AND THE
- There are three sensors in the tabber. Two tab sensors, one
- WARNING
- THE TABBER IS A PRECISION MACHINE THAT SHOULD BE CLEANED REG
- DO NOT LIQUIDS TO CLEAN THE SENSORS. DO NOT USE ABRASIVES TO
- The sensor locations are as follows:
- Media Sensor Test: There are two LED’s located on the entra
- Orange LED ON = No Paper (not interrupted)
- Orange LED OFF = Paper Present (interrupted)If the orange
- Tab Sensor Test:
- Use the V-Tab adjustment screen to check the live tab sensor
- Not Interrupted (Nothing in sensor. Tab stock removed.) = 0.
- Each of the Media Side Guide Assemblies has a Tab Wrap Guide
- In the process of wrapping tabs; adhesive will build up alon
- Both of the guides and the slots should be periodically clea
- WARNING
- THE TABBER IS A PRECISION MACHINE THAT SHOULD BE CLEANED REG
- WARNING
- THE TABBER IS A PRECISION MACHINE THAT SHOULD BE LUBRICATED
- Several locations on the T-650 Tabber require regular lubric
- Place a small amount of White Lithium Grease on the surfaces
- The following items must be regularly maintained by a qualif
- Lubricate the Stepper Cam:
- The surface of the stepper cam, for the Media Thickness Adju
- Cleaning the Tab Applicator Assemblies:
- To clear tabs/stamps and adhesive from inside the Tab Applic
- NOTE: Damaged caused by improper maintenance is not covered
- Notes
- ____________________________________________________________
- ____________________________________________________________
- ____________________________________________________________
- ____________________________________________________________
- ____________________________________________________________
- ____________________________________________________________
- ____________________________________________________________
- ____________________________________________________________
- ____________________________________________________________
- ____________________________________________________________
- ____________________________________________________________
- ____________________________________________________________
- ____________________________________________________________
- ____________________________________________________________
- SECTION 6 – Troubleshooting
- The following trouble-shooting guide is provided to assist y
- If you are experiencing a problem with the operation or func
- CONDITION
- SOLUTION
- Media jams in transport section of Tabber.
- Check alignment of Feeder to Tabber. Media should feed betw
- Check that the Media Hold-down guide is not pressing down to
- Check that the Media Guides are not set too tight (too close
- Check that the Media Thickness adjustment is not too tight o
- Look for obstructions in the feed path (paper, tabs, etc…).
- Tabs jam in tab wrap guides.
- Clean the Tab Wrap Guides. See Operator Maintenance Section
- Side Tab Tears and does not seal to the bottom of the piece.
- Media Guides are set too tight against the media; not allowi
- Placing too much tab on bottom side of the media. Maximum ta
- If you are experiencing a problem with the operation or func
- CONDITION
- SOLUTION
- Tabs placement is inconsistent on the media.
- Tabs should be placed within +/- 1/8”
- Check the pitch setting for the tab. Pitch = Distance from
- Check to be sure Pressure Roller Release Latch, for tab driv
- Check the media thickness adjustment. Too little can cause
- Check that the tabs are threaded properly. See tab threading
- More of the tab is on the top of the media than on the botto
- Adjust the Fine Adjustment Knob for Head 1 or Head 2, depend
- Less of the tab is on the top of the media than on the botto
- Adjust the Fine Adjustment Knob for Head 1 or Head 2, depend
- Lead edge tab is more on the top than the bottom.
- This adjustment is performed in the tabber programming menu.
- Tab Placement Problems (continued)
- Lead edge tab is more on the top than the bottom
- This adjustment is performed in the tabber programming menu.
- Tab is not flush with the edge of the media.
- Reduce distance between Left and Right Media Guide Assemblie
- When double tabbing one tab is not placed properly on the ed
- Reduce distance between Left and Right Media Guide Assemblie
- Check the Media Thickness adjustment. Too much pressure will
- Tabs are applied together, instead of being separated by a d
- Programming issue. When programming for multiple tabs, Toge
- More than three tabs applied on each piece.
- Improper tab sensor (V-Tab) adjustment. Check tab voltage a
- Tab is applied but it is wrinkled.
- Media is slipping or hesitating as tab is being applied. Che
- CONDITION
- SOLUTION
- Stamps placement is inconsistent on the media.
- Stamp placement should be within +/- 1/8”
- Check the pitch setting for the tab. Pitch = Distance from
- Check to be sure Pressure Roller Release Latch, for tab driv
- Check the media thickness adjustment. Too little can cause
- Check that the tabs are threaded properly. See tab threading
- When applied the Stamp is not aligned on the media.
- Reduce distance between Left and Right Media Guide Assemblie
- Check the Media Thickness adjustment. Too much pressure will
- Stamps are separated by a distance, instead of being applied
- When programming for multiple stamps, Together was selected
- More than three stamps applied one after another on the medi
- Improper tab sensor (V-Tab) adjustment. Check tab voltage a
- If you are experiencing a problem with the operation or func
- CONDITION
- SOLUTION
- Tabber flashes “Exceeding Tabbing Rate” warning, while tabbi
- Speed of tabbing exceeds maximum speed for the number of tab
- Feeder speed is too fast, leaving too little gap between pie
- NOTE: If this condition continues for more than 10 seconds,
- Tabber Stops while tabbing and displays.Status: Maximum Tab
- Speed of tabbing exceeds maximum speed for the number of tab
- Feeder speed is too fast, leaving too little gap between pie
- Tabber Stops while idling with no media going through it.
- The T-650 is equipped with a transport timeout. If no media
- Tabber transport button will not turn on, but display and al
- Emergency Stop/Safety Stop circuit is open:
- Check to be sure Safety Stop Jumper is connected to tabber.
- Check to be sure Exit Roller Assembly is closed and locked.
- Appendix A – Specifications T-650
- ONE PASS TAB:
- 1-3 per side or 1-3 on 1side and 1 front
- STANDARD TAB:
- Minimum: 3/4”
- Maximum 1-1/2”
- STAMPS:
- 1 to 3
- MEDIA SIZE (L X W):
- Minimum: 3.5” x 5” (6.5” W when front tabbing)
- Maximum: 15” x 11”
- See “Appendix D: Narrow Media Guide Assembly” section for va
- MAX MEDIA THICKNESS:
- 1/4”
- TAB PLACEMENT SETTING:
- Manual or Automatic
- TAB SENSOR CALIBRATION:
- Manual or Automatic
- MEDIA HEIGHT ADJUSTMENT:
- Heads
- TAKE-UP SPOOLS (REELS):
- Standard
- PRODUCTION RATE:
- Two sides tabbed simultaneously (1 tab – 25,000/h)
- Two sides tabbed simultaneously (2 tabs – 15,000/h)
- Two sides tabbed simultaneously (3 tabs – 10,000/h)
- PRODUCTION RATE CALCULATED WITH:
- Tri-fold 8-1/2” x 11’
- REEL CAPACITY:
- Two reels, 10” diameter each
- DIMENSIONS:
- 19” L x 30” W x 26” H (with reels)
- FOOTPRINT (with optional feeder):
- 36” L (with feeder) x 30” W x 26” H (with reels)
- WEIGHT:
- 108 lbs
- Specifications are subject to change without notice.
- Appendix B – Obtaining Supplies, Service and Support
- Please contact your local Rena dealer to obtain supplies, se
- To locate a Rena dealer in your area, please click on the fo
- http://www.renausa.com/dealerlocator.asp
- Service should only be performed by a qualified Rena service
- In addition, you may wish to log onto Rena Systems web site
- Please click on the following “Warranty Registration” link t
- The following supply items are available from authorized dea
- Part #
- Description
- Roll Diameter
- Tabs per Roll
- 2500TAB
- 15/16” Diameter, White Paper, No Perforation, Circle
- 9”
- 9,000
- 2515TAB
- 1.5” Diameter, White Paper, No Perforation, Circle
- 9”
- 7,000
- 2600TAB
- 15/16” Diameter, Translucent, No Perforation, Circle
- 9”
- 11,000
- 2615TAB
- 1.5” Diameter, Translucent, No Perforation, Circle
- 9”
- 7,000
- 2700TAB
- 15/16” Diameter, Clear Film, Horizontal Perforation, Circ
- 9”
- 9,000
- 2715TAB
- 1.5” Diameter, Clear Film, No Perforation, Circle
- 9”
- 7,000
- All the tab rolls, shown above, are on a 3” core.
- Appendix C – Identifying the Tab Type
- The following images will help you identify which Tab Type (
- Tab Type = Opaque
- Stock that has white space/line (white gap) between each tab
- Tab Type = Clear
- Stock that has black space/line (black gap) between each tab
- Appendix D- Narrow Media Guide Assembly (41-105-39)
- Supplement to the T-650 Operations Manual
- The Narrow Media Guide Assembly is designed to help you feed
- With this guide in place the following revised specification
- Side Tabbing (H2 Only): Minimum media width is reduced to 3.
- Applying Stamps: Minimum media width is reduced to 4”.
- Tabbing Perpendicular Sides: Minimum media width is reduced
- Note: The minimum media width is still 6.5”; when applying a
- The Narrow Media Guide Assembly includes a removable Side Ra
- Install the Side Rail (1), on the Narrow Media Guide Assembl
- Remove this Side Rail (1), from the Narrow Media Guide Assem
- T-650 Reference Image:
- 5
- Right Media Guide Assembly – The position of this guide is a
- 6
- Center Support Plate – This plate contains the slot used in
- 7
- Left Media Guide Assembly - Delivers the media to the tabbin
- 14
- Media Thickness Adjustment Knob – This knob is used to raise
- Side Tabbing Narrow Media
- Example: Applying one, two, or three tabs to the side of an
- The addition of the Narrow Media Guide allows side tabbing o
- Note: Without this guide installed the minimum media width f
- Remove the Side Rail (1) from the Narrow Media Guide Assembl
- Raise the T-650’s Media Thickness Adjustment (14) to the hig
- Remove the Center Support Plate (6) from the T-650.
- Install the Narrow Media Guide Assembly in place of the Cent
- Position (slide) the Narrow Media Guide Assembly, closer to
- Move the Right Media Guide Assembly (5) against the Narrow M
- Reposition the Media Hold-down Guide as shown below.
- Set up the Tabber to side tab from Head 2. See T-650 Operati
- Readjust the Media Thickness Adjustment (14) to accommodate
- Run the Job.
- Applying Stamps to Narrow Media
- Example: Applying stamp to #10 envelopes.
- The addition of the narrow media guide allows stamping of me
- Note: Without this guide installed the minimum media width f
- Remove the Side Rail (1) from the Narrow Media Guide Assembl
- Raise the T-650’s Media Thickness Adjustment (14) to the hig
- Remove the Center Support Plate (6) from the T-650.
- Install the Narrow Media Guide Assembly in place of the Cent
- Position (slide) the Narrow Media Guide Assembly, closer to
- Move the Right Media Guide Assembly (5) against the Narrow M
- Reposition the Media Hold-down Guide as shown below.
- Setup Head 1 to apply stamps. See T-650 Operations Manual fo
- Readjust the Media Thickness Adjustment (14) to accommodate
- Run the Job.
- Applying Tabs to Perpendicular Sides of Narrow Media Exampl
- The addition of the narrow media guide allows tabbing to per
- Note: The minimum media width is 6.5”; when applying 1.5” ta
- If the Side Rail (1) is not installed on the Narrow Media Gu
- Raise the T-650’s Media Thickness Adjustment (14) to the hig
- Make sure the Center Support Plate (6) is installed.
- Install the Narrow Media Guide Assembly to the right of the
- Position (slide) the Narrow Media Guide Assembly, closer to
- Move the Right Media Guide Assembly (5) against the Narrow M
- Reposition the Media Hold-down Guide as shown below.
- Set up the Tabber to apply two tabs to the side of the media
- Readjust the Media Thickness Adjustment (14) to accommodate
- Run the Job.
- Notes
- ____________________________________________________________
- ____________________________________________________________
- ____________________________________________________________
- ____________________________________________________________
- ____________________________________________________________
- ____________________________________________________________
- ____________________________________________________________
- ____________________________________________________________
- ____________________________________________________________
- ____________________________________________________________
- ____________________________________________________________
- ____________________________________________________________
- ____________________________________________________________
- ____________________________________________________________
- Index
- A
- AC Power Receptacle 12
- Adjust Backlight 37
- Adjust Pitch 52
- Adjust Tab Position 93
- Adjusting the Feeder 22
- Adjustment V-Tab 47
- Advanced Features 37
- Applying Stamps 29
- Assembly 13
- Auto Paper Length 44
- B
- Backlight 37
- BIOS Version 38
- C
- Center Support Plate 8, 17, 110
- Center Support Plate Slot 27
- Check List – Operation 90
- Cleaning 96
- Cleaning Belts 96
- Cleaning Rollers 96
- Cleaning Sensors 97
- Cleaning Wrap Guides 98
- Clear Key 11
- Clear Tab Type 109
- Contents 7
- Control Panel 8, 11
- D
- Diagnostic 38
- Disable Head #1 40, 43
- Disable Head #2 40, 43
- E
- EasyFeed 120 12, 14, 22
- Emergency Stop 11
- Emergency Stop Output 10
- Exit Foot 9, 17
- Exit Foot Knob 9
- Exit Pressure Rollers 9
- Exit Roller Assembly 8, 9
- F
- Feeder Control Connection 10
- Feeder Interface Cable 7, 12, 15
- Fine Adjust Tab Position 93
- Fine Adjustment Knob 8
- Front Tab 26
- Front tabbing 26
- Front tabbing Slot 9
- Fuse 10
- G
- Gap 109
- Gap-V 50, 51
- H
- Head 1 8
- Head 1 Securing Knob 9
- Head 2 8
- Head Position Minder 9, 25
- Hold-Down Guide 19
- I
- Info Key 11, 36, 92
- Info Screen 36, 92
- Installation 13
- Interlock Connector 12
- Interlock Control Switch 12
- J
- Jams 102
- Job # 39
- Jog Button 12
- K
- Key Pad 11
- L
- LCD Display 11
- Lead Edge Tabbing 26
- Left Media Guide Assembly 8, 110
- Loading Tabs/Stamps 21
- Lubrication 99
- M
- Main Power Switch 10
- Maintenance 96
- Manual V-Tab Adjust 49
- Measuring Scale 11
- Mechanical Setup 16
- Media Guide Width Fine Adjust 8
- Media Hold-down Guide 9
- Media Sensor Test 97
- Media Thickness 19
- Media Thickness Adjust 8, 110
- Menu Features 35
- N
- Narrow Media Guide Assembly 110
- O
- Opaque Tab Type 109
- Operation 90
- Operation Check-List 90
- Operator Maintenance 96
- P
- Packaging 7
- Paper Length 44, 45
- Peel Plate 20
- Pitch 42, 52
- Plugging In 15
- Position Minder 9
- Power Inlet 10
- Power Switch 12
- Pressure Roller Release Latch 21, 23
- Product Length 44, 45
- R
- Reel Assembly 14
- Reel Brake Roller 21
- Right Media Guide Assembly 8, 110
- Right Media Guide Securing Knob 9
- Run Key 11
- Run Screen 35
- S
- Safety Precautions 6
- Safety Stop Input 10
- Save Key 11
- Securing Latches 9
- Selecting Job 92
- Sequence of Operation 91
- Service 108
- Shipping 7
- Side Tabbing 23, 32
- Soft Keys 11
- Specifications 107
- Speed Control 11
- Speed Control Dial 12
- Stamps 29
- Stand Alone Switch 12
- Start-Up Screen 35
- Stepper Cam Lubrication 100
- Stop Key 11
- Supplies 108
- Support 108
- T
- Tab Applicator Assembly 9, 100
- Tab Applicator Peel Point 21
- Tab Pitch 42
- Tab Positions Adjustment 93
- Tab Reel Assembly 8
- Tab Reel Side Guides 8
- Tab Sensor 47
- Tab Sensor Test 97
- Tab Type 109
- Tab V 50, 51
- Tab Wrap Guide - Right 9
- Tab Wrap Guide -Left 9
- Take-up Reels 8
- Test Media Sensor 97
- Test Tab Sensor 97
- Transport Power Switch 11
- Troubleshooting 102
- Troubleshooting Operation 106
- Troubleshooting Stamp Placement 105
- Troubleshooting Tab Placement 103
- V
- V-Tab Adjustment 47
- W
- Warranty Registration 2, 108
- Wrap Guides 98