Rena T-650 User Manual

T-650 multi-side inline tabber, Operations manual, Stamp affixer

Text mode
Original mode

T-650

Multi-Side Inline Tabber

& Stamp Affixer

OPERATIONS MANUAL

Revised: 8/25/2010

RENA SYSTEMS INC.

136 Green Tree Road STE 140

Oaks, PA 19456-1069

Phone: (610) 650-9170

Fax: (610) 650-9171

E-Mail:

[email protected]

Web Site:

www.renausa.com

Table of contents

Document Outline

T-650
Multi-Side Inline Tabber
& Stamp AffixerOPERATIONS MANUAL
Revised: 8/25/2010
RENA Systems Inc. would like to Thank You for investing in o
Please record the following information for future reference
Model:
Serial Number:
Purchase Date:
Purchased From:
Dealer Name:
Contact Name:
Address:
Address:
Phone Number:
Please take this opportunity to register your product.
Use the following “Warranty Registration” link to register y
Table of Contents
Section Page #
SECTION 1 – GETTING ACQUAINTED 6
Safety Precautions” 6
Packaging/Shipping 7
Contents 7
Front and Entrance End View 8
Exit End View 9
Power and Control Connections View 10
Tabber Control Panel 11
EasyFeed 120 (Optional Feeder) Connections/Controls 12
SECTION 2 – ASSEMBLY AND INSTALLATION 13
Choose a Location 13
Installing the Reel Assemblies 13
Positioning the optional EasyFeed 120 Feeder 14
Plugging in the Feeder and Tabber 15
SECTION 3- MECHANICAL SETUP 16
Adjusting the Tabber to Accommodate the Media 17
Media Thickness Adjustment 19
Adjusting the Peel Plate Position for the Application 20
Loading Tabs/Stamps 21
Adjusting the Feeder 22
Head 1 Adjustment – Side Tabbing 23
Head 1 Adjustment – Front Tabbing 26
Head 1 Adjustment – Applying Stamps 29
Head 2 Adjustment – Side Tabbing 32
SECTION 3 – MENU FEATURES & JOB PROGRAMMING 35
Start-Up Screen (Run Screen) 35
INFO Key and Info Screen 36
Advanced Features 37
Job Features 39
Manual Tab/Stamp Positioning Features 39
Automatic Tab Positioning Features 43
Tab Sensor (V-Tab) Adjustment 47
Automatic V-Tab Adjustment: 47
Manual V-Tab Adjustment: 49
Tab/Stamp Pitch Adjustment 52
Job Programming Notes 53
Job Example A: Placing Tabs with Head 2 - Automatic Setup 54
Job Example B: Placing Tabs with Head 1 - Manual Setup 59
Placing Multiple Tabs 64
Job Example C: Placing Tabs on Opposite Sides 65
Job Example D: Placing Tabs on Perpendicular Sides 75
Job Example E: Applying Stamps 84
Applying Multiple Stamps 89
SECTION 4 – OPERATION 90
Operation Check-List 90
Sequence of Operation 91
Selecting a Pre-Programmed Job to Run 92
Tab Positioning Adjustments (Fine Adjustments) 93
Front Tab: 93
Side Tab: 94
SECTION 5 – OPERATOR MAINTENANCE 96
Cleaning 96
Rollers and Transport belts 96
Shafts with Movable Parts 96
Sensors 97
Media Sensor Test 97
Tab Sensor Test 97
Tab Wrap Guides 98
Lubrication 99
Service Notes for Qualified Rena Service Technicians: 100
SECTION 6 – TROUBLESHOOTING 102
Jams 102
Tab Placement Problems 103
Stamp Placement Problems 105
Tabber Operation Problems 106
APPENDIX A – SPECIFICATIONS T-650 107
APPENDIX B – OBTAINING SUPPLIES, SERVICE AND SUPPORT 108
Tab Supplies: 108
APPENDIX C – IDENTIFYING THE TAB TYPE 109
APPENDIX D- NARROW MEDIA GUIDE ASSEMBLY 110
INDEX 115
Notes
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SECTION 1 – Getting Acquainted
- Safety Precautions”
THIS EQUIPMENT PRESENTS NO PROBLEM WHEN USED PROPERLY. OBSE
BEFORE USING THE T-650, YOU SHOULD READ THIS MANUAL CAREFULL
Keep hands, hair, and clothing clear of rollers and other mo
Avoid touching moving parts or materials while the machine i
Always turn off the machine before making adjustments, clean
Use the power cord supplied with the machine and plug it int
The power cord and wall plug is the primary means of disconn
DO NOT use an adapter plug on the line cord or wall outlet.
DO NOT remove the ground pin from the line cord.
DO NOT route the power cord over sharp edges or trapped betw
Avoid using wall outlets controlled by wall switches, or sha
Make sure there is no strain on the power cord caused by jam
DO NOT remove covers. Covers enclose hazardous parts that s
This machine requires periodic maintenance. Contact your au
To prevent overheating, do not cover the vent openings.
Use this equipment only for its intended purpose.
In addition, follow any specific occupational safety and hea
This manual is intended solely for the use and information o
RENA Systems Inc. and “The Envelope Imaging Company” are re
All other trademarks are the property of their respective ho
The Tabber is shipped in appropriate packaging so that, unde
NOTICE: Report damage to the carrier. The carrier is liable
IMPORTANT Please save the packaging materials for future use
- Contents
The following items are included with your tabber:
1 Operations Manual
1 Reel Assembly (H1)
1 Reel Assembly (H2
2 Tab Reel Side Guides
1 Power Cord
1 Feeder Interface Cable (Part #: 35E-500-191) Use
Note: Tabs can be purchased through your local Rena Systems
- Front and Entrance End View
1
Control Panel – The machine is controlled and programmed fro
2
Head 1 Fine Adjustment Knob – This knob is used to make fine
3
Head 2 Fine Adjustment Knob – This knob is used to make fine
4
Head 1 – This head can be used to apply tabs to the side or
5
Right Media Guide Assembly – This device must be adjusted to
6
Center Support Plate – Used to support media 6.5” wide or la
7
Left Media Guide Assembly - Delivers the media to the tabbin
8
Head 2 – This head is used to apply tabs to the side of the
9
Take-up Reels – After the tab is applied; the tab backing (w
10
Tab Reel Side Guides - Secures the Tabs/Stamps onto the Tab
11
Tab Reel Assembly (H1 & H2) – Supports and controls the tab
12
Exit Roller Assembly –This assembly presses the tab/stamp to
13
Media Guide Width Fine Adjustment– This knob is used to fine
14
Media Thickness Adjustment Knob – This knob is used to raise
- Exit End View
1
Head 1 Securing Knob – This knob is used to secure the posit
2
Exit Foot Knob – This knob is used to adjust and secure the
3
Exit Roller Assembly Securing Latches – These latches are us
4
Right Media Guide Securing Knob – This knob is used to secur
5
Front Tabbing Slot – This opening, located in the center sup
6
Head Position Minder – Used to memorize the position of Head
7
Media Hold-down Guide – Used to keep the media from lifting
8
Tab Wrap Guide – Left – When side-tabbing, this guide wraps
9
Exit Pressure Rollers – These rollers provide transport pres
10
Exit Foot – This device holds the media down as it travels u
11
Tab Wrap Guide - Right – When side-tabbing, this guide wraps
12
Tab Applicator Assembly – This assembly contains the tab sen
- Power and Control Connections View
1
Safety Stop Input and Jumper – (SAFETY STOP) The safety circ
Important! If an external safety circuit is not being connec
2
Emergency Stop Output – This connection permits the tabber t
3
Feeder Control Connection – (FEEDER) This connection allows
4
Main Power Switch – This switch is used to turn the tabber O
5
Fuse – The main fuse (2.5A / 250V) for the tabber is located
Caution! Disconnect power before replacing fuse.
6
Power Inlet Connection – The power cord is connected here. 1
- Tabber Control Panel
1.
*Transport Power Switch – Turns the tabber transport power O
2.
LCD Display – Keeps the operator informed of the status of t
3.
Soft Keys – The soft keys are used to step through the vario
4.
Measuring Scale – Use the scale to measure media length, ta
5.
Speed Control Dial – Adjusts the speed of the tabber transpo
NOTE: The maximum speed of the T-650 is determined by number
6.
Stop Key – Pressing this key will cause the tabber to stop,
7.
Run Key – Press this key to start the tabber and run the job
8.
Info Key – Provides additional information about the menu it
9.
Save Key – This key is used to save entries into memory.
10.
Key Pad – Used to set the adjustments and program the tabber
11.
Clear Key – This key will clear any incorrect entry before i
12.
Emergency Stop – Pressing this button will immediately stop
*Transport power will not activate unless all safety and eme
- EasyFeed 120 (Optional Feeder) Connections/Controls
1
AC Power Receptacle – Connect the AC power cord here.
Important! Please verify that voltage is correct, for your f
2
Interlock Connector – Feeder Interface Cable from tabber con
3
Stand Alone Switch – Allows machine to run when not signaled
4
Speed Control Dial – Used to set the speed of the feeder.
Important! The feeder’s transport speed must be set slower t
5
Power Switch – Used to power the feeder on/off.
6
Jog Button. – Runs feeder at preset speed for setup (over-ri
Interlock Control Switch
This switch, located on bottom of feeder, must be set to N.C
N.C.: Closed Input = Run
N.O.: Closed Input = Stop
NOTE: The power must be cycled (off and on) to recognize a c
Please refer to the EasyFeed 120 Instruction Manual for addi
SECTION 2 – Assembly and Installation
- Choose a Location
Place the T-650 with its feeder on a sturdy worktable or cab
CAUTION
THE UNIT IS HEAVY.
IT IS STRONGLY RECOMMENDED THAT TWO TECHNICIANS REMOVE THE T
- Installing the Reel Assemblies
Remove the upper mounting screw and loosen the lower mountin
Slide the appropriate Reel Assembly over the Mounting Plate,
Install the upper mounting screws and tighten.
Tighten the lower mounting screws.
- Positioning the optional EasyFeed 120 Feeder
The optional EasyFeed 120 feeder should be placed onto the a
- Plugging in the Feeder and Tabber
Make sure that the emergency stop button, on the T-650, is p
Connect one end of the Tabber power cord [1] to the rear of
Connect one end of the Feeder power cord [2] to the rear of
Plug the other end of each cord into a 115 Volt AC, 50/60 Hz
CAUTION
DO NOT USE ADAPTER PLUGS OR EXTENSION CORDS TO CONNECT THE T
DO NOT USE OUTLETS CONTROLLED BY WALL SWITCHES.
DO NOT USE AN OUTLET THAT SHARES THE SAME CIRCUIT WITH LARGE
Connect the appropriate Feeder Interface Cable [3] (see list
CAUTION! Be sure you are using the appropriate cable with th
SECTION 3- Mechanical Setup
The T-650 is capable of applying up to three tabs, on both s
The steps required to set-up the T-650, mechanically, for ap
Determine the type of tabbing or stamping application (side
Determining the orientation that the media must feed to acco
Set up the T-650 mechanically, to accommodate the media.
Adjust the Peel Plate position (side tab or front tab) for t
Load tabs or stamps onto the appropriate head or heads.
Set up the feeder and align with the tabber.
WARNING
BEFORE LOADING TABS OR STAMPS TURN OFF THE TABBER OR PRESS T
- Adjusting the Tabber to Accommodate the Media
Once you have determined the tab/stamp locations, you are re
IMPORTANT: To permit proper feeding through the tabber; the
Turn OFF the T-650, using the main power switch and turn OFF
Loosen the Exit Foot Knob, located on top of the exit roller
Measure the width of the piece using the scale on the tabber
Loosen the securing knob for the Right Media Guide.NOTE: Th
Turn ON the T-650’s main power switch. Verify that the Exit
Press the soft key labeled “Pass-Thru” to set the tabber in
Press the RUN button and center the Speed Control Dial so th
With the tabber transport running; adjust the position of th
Secure the Right Media Guide’s position using the locking kn
Press the Stop button to stop the tabber.
Slide the Exit Foot Knob towards the operator until it stops
Turn the tabber OFF using the main power switch.
Proceed to “Media Thickness Adjustment” section.
- Media Thickness Adjustment
IMPORTANT: To permit proper feeding through the tabber; the
Close the Exit Roller Assembly [2] and lock the two latches
Turn the Media Thickness Control Knob [1] fully clockwise (r
Insert one piece of media [3] into the exit end of the tabbe
Continue to turn the Media Thickness Control Knob [1] counte
If installed; loosen the thumb screw for the Hold-Down Guide
Proceed to the section titled “Adjusting the Peel Plate Posi
- Adjusting the Peel Plate Position for the Application
The Peel Plate on Head 1 has two positions; one for “side ta
Use the image below to determine the correct peel plate posi
The Peel Plate position is adjusted by loosening the locking
- Loading Tabs/Stamps
WARNING
BEFORE LOADING TABS OR STAMPS TURN OFF THE TABBER OR PRESS T
Remove the Tab Reel Side Guide and install the tab roll, wit
Thread the leader over the Reel Brake Roller.
Thread the leader over the Idler Roller and then through the
Continue threading the leader around the Tab Applicator Peel
Lift the Release Latch on the Pressure Roller assembly, and
Thread the web through the pegs in the Take-up Reel.NOTE: T
Proceed to the section titled “Adjusting the Feeder”.
- Adjusting the Feeder
A properly adjusted feeder should deliver one piece of media
Important! The feeder’s transport speed must be set slower t
Adjust the feeder position so that the media enters between
Optional EasyFeed 120 feeder shown above.
Please refer to the EasyFeed 120 Operations Manual for feede
NOTE: When you press RUN on the tabber, there will be a smal
Proceed to the appropriate section for your application:
Head 1 Adjustment – Side Tabbing
Head 1 Adjustment – Front Tabbing
Head 1 Adjustment – Applying Stamps
Head 2 Adjustment – Side Tabbing
- Head 1 Adjustment – Side Tabbing
This procedure will walk you through the process of adjustin
Adjust the tab applicator’s Peel Plate to the proper positio
Unlatch the Exit Roller Assembly and swing it open.
Lift the tab drive Pressure Roller Release Latch on Head 1,
Pull on the backing untill a tab is starting to protrude fro
Lower the pressure roller release latch.
Loosen the Head Position Minder so it does not hinder you fr
Loosen the Head 1 Securing Knob and slide Head 1 over the Ri
Close the Exit Roller Assembly and lock the two latches to s
Release the Emergency Stop button. Turn ON the Tabber’s mai
If you have not programmed the tabber for the tabbing job, p
Press the soft key labeled “Operate” to put the tabber in th
Press the “Run” key on the Control Panel to start the tabber
Set the feeder speed to zero and then turn the Feeder ON. U
Check the positioning of the tab or tabs on the second piece
When you are satisfied with tab-positioning; set the tabber
Adjust the Head Position Minder against Head 1 and tighten t
Head 1 setup is complete. If you will only be applying tabs
- Head 1 Adjustment – Front Tabbing
This procedure will walk you through the process of adjustin
Adjust the tab applicator’s Peel Plate to the proper positio
Unlatch the Exit Roller Assembly and swing it open.
Lift the tab drive Pressure Roller Release Latch on Head 1,
Pull on the backing untill a tab is starting to protrude fro
Lower the Pressure Roller Release Latch.
Loosen the Head Position Minder so it does not hinder you fr
Loosen the Head 1 Securing Knob. Slide Head 1 into position
Close the Exit Roller Assembly and lock the two latches to s
Release the Emergency Stop Button. Turn ON the Tabber’s mai
If you have not programmed the tabber for the tabbing job, p
Press the soft key labeled “Operate” to put the tabber in th
Press the “Run” key on the Control Panel to start the tabber
Set the feeders speed to zero and then turn the Feeder ON.
Check the positioning of the tab or tabs on the second piece
When you are satisfied with tab-positioning; set the tabber
Adjust the Head Position Minder against Head 1 and tighten t
Head 1 setup is complete. If you will only be applying tabs
- Head 1 Adjustment – Applying Stamps
This procedure will walk you through the process of adjustin
NOTE: Head 2 can not be used to apply stamps.
WARNING! In order to avoid wasting stamps; it is strongly s
Adjust the tab applicator’s Peel Plate to the “side tabbing”
Unlatch the Exit Roller Assembly and swing it open.
Lift the tab drive Pressure Roller Release Latch on Head 1,
Pull on the backing untill a stamp is starting to protrude f
Lower the pressure roller release latch.
Loosen the Head Position Minder so it does not hinder you fr
Loosen the Head 1 Securing Knob and slide Head 1 over the R
Close the Exit Roller Assembly and lock the two latches to s
Release the Emergency Stop Button. Turn ON the Tabber’s mai
If you have not programmed the tabber for the tabbing job, p
Press the soft key labeled “Operate” to put the tabber in th
Press the “Run” key on the Control Panel to start the tabber
Set the feeder speed to zero and then turn the Feeder ON. U
Check the positioning of the stamp or stamps on the second p
When you are satisfied with stamp position; set the tabber t
Adjust the Head Position Minder against Head 1 and tighten t
Head 1 setup is complete. If you will only be applying stamp
- Head 2 Adjustment – Side Tabbing
This procedure will walk you through the process of adjustin
Unlatch the Exit Roller Assembly and swing it open.
Lift the tab drive Pressure Roller Release Latch on Head 2,
Pull on the backing untill a tab is starting to protrude fro
Lower the pressure roller release latch.NOTE: This image s
Close the Exit Roller Assembly and lock the two latches to s
Release the Emergency Stop Button. Turn ON the Tabber’s mai
If you have not programmed the tabber for the tabbing job, p
Press the soft key labeled “Operate” to put the tabber in th
Press the “Run” key on the Control Panel to start the tabber
Set the feeder speed to zero and then turn the Feeder ON. U
Check the positioning of the tab or tabs on the second piece
When you are satisfied with tab-positioning; set the tabber
Head 2 setup is complete. If you will only be applying tabs
Head 1 Adjustment – Side Tabbing
Head 1 Adjustment – Front Tabbing
Head 1 Adjustment – Applying Stamps
SECTION 3 – Menu Features & Job Programming
Before you can run the T-650, you must program the tabber fo
Select the operation for Head 1; apply stamps, side tab, fro
Choose the number of Tabs/Stamps you plan to apply with Head
Select the operation for Head 2; side tab or none (disable).
Choose the number of Tabs you plan to apply to the side of t
Set the Product Length (when using Automatic Setup)
Set the Tab Pitch for Head 1 and Head 2. Tab Pitch = Distan
Adjust the V-Tab (tab sensor voltages) settings for Head 1 a
- Start-Up Screen (Run Screen)
The Start-Up screen will appear when you turn the tabber on;
Job # - This soft key is used to select or edit one of four
Pass-Thru / Operate – Pressing this soft key will cause the
Advanced – Pressing this key will place the tabber in the ad
- INFO Key and Info Screen
Press and hold the INFO key to check the job setup. A scre
Item
Description
Job #
The Job number that is currently selected.
#Tabs=(Head1, Head2)
The number of tabs being applied by Head 1 and Head 2.
“F” = Single tab is being applied to the media’s front edge
Tab Pitch= (Head1, Head2)
This is the distance from the leading edge of one tab to the
Paper-L=
The media length, in inches, obtained during Automatic Setup
Tab Type= (Head1, Head2)
This is the “tab stock type” that was identified by the oper
See Section: “Appendix C - Identifying the Tab Type”
TabV: (Head1, Head2)
The Tab-V voltage values that were obtained and set during t
Trip: (Head1, Head2)
This is the voltage value used to recognizing the difference
- Advanced Features
The Advanced features are available from the Start-Up Screen
When the Advanced soft key is pressed.The display will prom
Backlight - This soft key is used to set the backlight inten
Version - This soft key is used to display the BIOS version
Diagnostic – Can be used by a technician to test the compone
BACK – Brings you back to the Start-Up Screen.
If the Backlight soft key is pressed.
The display will show the current backlight intensity settin
50% - This soft key is used to set the backlight intensity t
( - This soft key is used decrease the backlight intensity.
( - This soft key is used increase the backlight intensity.
BACK – Brings you back to the Advanced features screen.
If the Version soft key is pressed.
The tabber will display the following:
Lifetime Products: Total number of pieces transported throug
Lifetime Tabs: Total number of tabs/stamps applied by each H
Bios Version: Software version that is currently loaded into
BACK – Brings you back to the Advanced features screen.
If the Diagnostic soft key is pressed.
The following choices will be displayed:
Important: This mode should only be used by a qualified tech
Test ON – Used to activate the currently displayed diagnosti
NEXT… - Displays the next test. Note: When next is pressed
EXIT – Brings you back to the Advanced features screen.
- Job Features
When the Job # soft key is pressed; you will be presented wi
Manual - This soft key is used select the Manual Tab/Stamp p
Automatic – This soft key is used to select the Automatic Ta
Tab V - This soft key is used to set the tab sensor voltages
BACK – Brings you back to the previous screen.
- Manual Tab/Stamp Positioning Features
When the Manual soft key is pressed, from the Select Setup O
From the Select Tabber Head screen, select the head you want
If you select Head #1 the following choices will appear.
Tab/Stamp – Select this choice if you would like to place ta
Front Tab – Select this choice if you would like to apply a
None – Select this choice if you do not want to use Head #1.
BACK – Brings you back to the previous screen.
If you select Head #2 the following choices will appear:
Side Tab – Select this choice if you would like to place tab
None – Select this choice if you do not want to use Head #2.
BACK – Brings you back to the previous screen.
If Tab/Stamp or Side Tab is selected the following choices w
# Tabs – Select this choice to set the number of tabs or sta
Position – Select this choice to set the position (offset va
Pitch – Select this choice to set tab pitch (distance from t
BACK – Brings you back to the previous screen.
If the # Tabs soft key is pressed.The display will prompt y
1 – Selects one tab/stamp
2 – Selects two tabs/stamps
3 – Selects three tabs/stamps
BACK – Brings you back to the previous screen.
What displays next depends on the Head number you are progra
Head #2: If you select 1, 2, or 3 for # Tabs, the Select Op
Head #1:
If you select 1 for # Tabs, the Select Option to Edit screen
If you select 2 or 3, for # Tabs, you will be prompted to ch
Separate – Allows individual adjustment of each tab/stamp po
Together – Tabs/Stamps are placed next to each other, starti
BACK – Brings you back to the previous screen.
If the Position soft key is pressed.The display will prompt
Offset Value = distance from leading edge of mail piece to l
Tab 1 – Use this soft key to set the offset value for tab/st
Tab 2 – Use this soft key to set the offset value for tab/st
Tab 3 – Use this soft key to set the offset value for tab/st
BACK – Brings you back to the previous screen.
If any of the Tab n (Tab 1, Tab 2, Tab 3) soft keys are sele
If the Pitch soft key is pressed.
The display will prompt you to “Enter tab pitch and press SA
Pitch = distance from top of tab/stamp to top of next tab/st
See the section titled “Tab/Stamp Pitch Adjustment” for more
Enter the Tab/Stamp Pitch, using the numeric keypad. Then p
BACK – Brings you back to the previous screen.
- Automatic Tab Positioning Features
When the Automatic soft key is pressed.The display will pro
NOTE: This feature can be used to automatically position tab
Positions are based off the product length and the number of
1 Tab – Tab is centered along length of media.2 Tabs – Tab
If you select Head #1 the following choices will appear:
Side Tab – Select this choice if you would like to place tab
Front Tab – Select this choice if you would like to apply a
None – Select this choice if you do not want to use Head #1.
BACK – Brings you back to the previous screen.
If you select Head #2 the following choices will appear:
Side Tab – Select this choice if you would like to place tab
None – Select this choice if you do not want to use Head #2.
BACK – Brings you back to the previous screen.
If Side Tab is selected the following choices will appear.
# Tabs – Select this choice to choose the number of tabs you
Product-L – Select this choice to set the paper length of th
Pitch – Select this choice to set tab pitch (distance from t
BACK – Brings you back to the previous screen.
If the # Tabs soft key is pressed.The display will prompt y
1 – Selects one tab/stamp
2 – Selects two tabs/stamps
3 – Selects three tabs/stamps
BACK – Brings you back to the previous screen.
If the Product-L soft key is pressed.The following choices
BACK – Brings you back to the previous screen.
Automatic – Use this feature to let the tabber automatically
It is highly recommended that you use the Automatic feature
IMPORTANT: Before pressing the Automatic soft key, make sur
When the Automatic soft key is pressed.
The display may prompt you to “Increase Transport Speed” or
When the display reads “Feed 1 Product now”; feed one of you
After the piece has fed through the tabber, the tabber will
Verify the measurement!It must be accurate (+ or - 0.250”).
If the tabber measures the piece to be longer then the actua
If the tabber measures the piece to be shorter than the actu
Manual Product Length Input: As an option, you can set the
Measure the physical piece length, using the scale provided
Enter this value, in inches and tenths of an inch, using the
Press the Save Key to accept and save this value.
Press the BACK key to return to the previous screen.
If the Pitch soft key is pressed.
The display will prompt you to “Enter tab pitch and press SA
Pitch = distance from top of tab/stamp to top of next tab/st
Enter the Pitch value and press the SAVE key.
BACK – Brings you back to the previous screen.
See the section titled “Tab/Stamp Pitch Adjustment” for more
Enter the Tab/Stamp Pitch, using the numeric keypad. Then p
- Tab Sensor (V-Tab) Adjustment
Every time a new tab/stamp stock is used or a new job is set
- Automatic V-Tab Adjustment:
Turn off the Feeder.
To begin programming; select Job # from the Run screen.
Select the job number you wish to use. In this example, we
From the Select Setup Option screen, select V-Tab.
The next screen allows you to set the V-Tab values for the h
Select Automatic from the Tab Sensor setup screen.
The Select Tab before calibration screen appears. Select t
Once the Tab Type is selected, the tabber transport will sta
Test the T-650 for proper operation. If you experience tab a
- Manual V-Tab Adjustment:
Open the Exit Roller Assembly.
To begin programming; select Job # from the Run screen.
Select the job number you wish to use. In this example, we
From the Select Setup Option screen select V-Tab.
The next screen allows you to set the V-Tab values for the h
Lift the Pressure Roller Release Latch so that the tab/stamp
Identify your Tab Type using the chart below. Then proceed t
Opaque Procedure (For tab/stamp stock with white space betwe
Once the V-Tab adjustment for “Opaque Tab Type” is complete;
Clear Procedure (For tab stock with black space/line between
When you are finished, press the BACK key (3) twice.
Close and lock the Exit Roller Assembly.
Lower the Pressure Roller Release Latch.
Test the T-650 for proper operation. If you experience tab a
- Tab/Stamp Pitch Adjustment
From the Run screen press Job#.
Select the Job number you would like to edit.
Select Manual or Automatic.
Select Head #1 then Tab/Stamp, or Head #2 Tab then Side Tab.
The Select Option screen will re-appear. Select Pitch.
NOTE: Whether programming manually or automatically you mus
- Job Programming Notes
There are two methods of programming jobs on the T-650:
Automatic – where the tab position is automatically determin
Manual – where the operator specifies the tab positioning.
In either case some operator intervention, to fine tune the
NOTE: Since each Job number retains the V-Tab (tab voltages
IMPORTANT
BEFORE ATTEMPTING TO PROGRAM ANY JOB, SET UP THE FEEDER AND
The following Job Examples are provided in this section:
Job Example A: Placing Tabs with Head 2 – Automatic Setup
Job Example B: Placing Tabs with Head 1 – Manual Setup
Job Example C: Placing Tabs on Opposite Sides
Job Example D: Placing Tabs on Perpendicular Sides
Job Example E: Applying Stamps
To help you locate the “Job Example” that best fits your pro
- Job Example A: Placing Tabs with Head 2 - Automatic Setup
This exercise will walk you through the process of programmi
Verify that Head 2 has been mechanically setup to perform “s
Verify that the Peel Plate on Head 1 is set to the Side Tabb
Turn OFF the feeder.
To begin programming; select Job # from the Run screen.
The Select Saved Job# screen will appear. Select the job nu
The Select Setup Option screen will appear.Select V-Tab.
The next screen allows you to select the Head and correspond
The Tab Sensor 2 Setup screen will appear.Select Automatic.
The Select Tab Type Before Calibration screen will appear.
Once the Tab Type is selected, the tabber transport will sta
Set the feeder’s speed control to zero. Turn the feeder on.
Press the BACK soft key twice and the Select Setup Option sc
On the Select Setup Option screen select Automatic.
The Select Tabber Head setup screen appears. Select Head #1.
The Selection Option screen appears. Select “None” to turn
The Select Tabber Head setup appears. Select Head #2 this ti
The Select Option to Edit screen will appear. Select Side
From this screen select # Tabs.
In this example we are going to apply two tabs to the piece.
The program will automatically return to the Select option t
The Enter Product Length screen will appear. Set the feeder
Press BACK until you return to the Select Tabber Head #1 or
NOTE: By running the tabber from this “Select Tabber Head”
Verify that the Exit Roller Assembly is closed and locked.
Verify that both Pressure Roller Release Latches have been l
Test tab placement.Turn on the Transport Power and press th
- Job Example B: Placing Tabs with Head 1 - Manual Setup
This exercise will walk you through the process of programmi
IMPORTANT
BEFORE ATTEMPTING TO PROGRAM ANY JOB, SET UP THE FEEDER AND
Lift the Exit Roller Assembly.
Verify that Head 1 has been mechanically setup to perform “s
Verify that the Peel Plate on Head 1 is set to the Side Tabb
To begin programming; select Job # from the Run screen.
Select the job number you wish to use for the job. In this
From the Select Setup Option screen select V-Tab.
The next screen allows you to set the V-Tab values for the h
Lift the Pressure Roller Release Latch so that the stamp web
Begin by finding the Gap V or voltage reading from the space
Now set the Tab V or voltage reading of the tab/tab area.Th
When you are finished, press the BACK key (3) twice.
Close and lock the Exit Roller Assembly.
Lower the Pressure Roller Release Latch.
From the Select Setup Option screen select Manual.
The Select Tabber Head screen appears. Select Head #2.
The Selection Option screen appears. Select None to turn He
The Select Tabber Head screen will reappear. Select Head #
The Select Option screen will appear. Select Tab/Stamp.
From this screen select # Tabs.
In this example we are going to apply one tab. Select 1.
The Select Option screen will re-appear. Select Pitch.
NOTE: Whether programming manually or automatically you mus
The Pitch of the tab is the distance measured from the top o
Press the BACK button.
The Select Option screen will reappear. Press Position.
The Enter Offset for Tab 1 screen will appear. This feature
Press the BACK button.The Select Option screen will reappea
Test the tab placement position. Turn on the Transport Powe
Tip: If you find that the application position of Tab 1 is d
- Placing Multiple Tabs
To place multiple (2 or 3) tabs on a piece you must first se
The Choose Tab Placement Type screen will appear. Choose S
Once this is done the Select Option screen will reappear. S
The Select Tab Offset screen will appear. Then set the posi
- Job Example C: Placing Tabs on Opposite Sides
The T-650 was also designed to apply tabs to letter sized bo
The following examples were extracted from the USPS regulati
A piece that is 5” to 9” long, with a minimum 50# cover stoc
Two tabs should be placed on the leading edge and one tab on
Folded Booklet. A piece that is 5” to 10.5” long, with a min
IMPORTANT: To permit proper feeding through the tabber; the
IMPORTANT
BEFORE ATTEMPTING TO PROGRAM ANY JOB, SET UP THE FEEDER AND
To place tabs on opposite sides of the mail piece, both tabb
Verify that Head 1 has been mechanically setup to perform “s
Verify that Head 2 has been mechanically setup to perform “s
Open the Exit Roller Assembly.
Verify that the Peel Plate on Head 1 is set to the Side Tabb
To begin programming; select Job # from the Run screen.
The Select Saved Job screen will appear. Select the Job num
The Select Setup Option screen will appear.Select V-Tab.
The next screen allows you to select the Head and correspond
The Tab Sensor 2 Setup screen will appear. Lift the Pressur
Begin by finding the Gap V or voltage reading from the space
Now set the Tab V or voltage reading of the tab/tab area.Th
Lower the Pressure Roller Release Latch.
Press the BACK key twice, to return to the Select Setup Opti
Select Manual from this screen.
The Select Tabber Head screen will appear.Select Head 2.
The Select Option screen will appear. Select Side Tab.
The Select Option screen will appear.Select # Tabs.
The Select Number of Tabs screen will appear. Select 2, for
The Select Option screen will appear. Select Pitch.NOTE:
The Pitch of the tab is the distance measured from the top o
Press BACK one time to return to the Select Option screen.
Select Position from this screen.
The Select Tab Offset screen will appear. The position (off
The Enter Offset for Tab 1 screen will appear. In this exam
Press the BACK key.
The Select Tab Offset screen will reappear. Select Tab 2.
The Enter Offset for Tab 2 screen will appear. The USPS req
Press the BACK key five times, to return to the Select Setup
Select V-Tab from this screen.
Select V Tab 1 to calibrate the V-Tab voltage for Head 1 (Ta
The Tab Sensor 1 Setup screen will appear. Lift the Pressur
Begin by finding the Gap V or voltage reading from the space
Now set the Tab V or voltage reading of the tab area.The re
Lower the Pressure Roller Release Latch.
Close and lock the Exit Roller Assembly.
Press the BACK key twice, to return to the Select Setup Opti
Select Manual from this screen.
Select Head 1.
The Select Option screen for Head 1 will appear. Select the
The Select Option screen will appear.Select # Tabs.
The Select Number of Tabs screen will appear. Select 1, to
This will return us to the Select Option screen for Head 1.
The Pitch of the tab is the distance measured from the top o
Press BACK one time to return to the Select Option screen fo
Click on the Position key.
The Enter Offset for Tab 1 screen appears. The USPS requir
Press the BACK button three times, to reach the Select Tabbe
Verify that the Exit Roller Assembly is closed and locked.
Verify that both Pressure Roller Release Latches have been l
Test tab placement for Head 1. Turn on the Transport Power
Tip: If you find that the application position of the tabs i
- Job Example D: Placing Tabs on Perpendicular Sides
The T-650 was also designed to apply tabs to letter sized bo
The following examples were extracted from the USPS regulati
An oblong piece (spine on the trailing or shorter edge) that
IMPORTANT: To permit proper feeding through the tabber; the
NOTE: Please see “Appendix D- Narrow Media Guide Assembly” f
IMPORTANT
BEFORE ATTEMPTING TO PROGRAM ANY JOB, SET UP THE FEEDER AND
To place two tabs on one side and one tab in the center of t
In the example below we will use the Manual Setup method to
Verify that Head 1 has been mechanically setup to perform “f
Verify that Head 2 has been mechanically setup to perform “s
Open the Exit Roller Assembly.
To begin programming; select Job # from the Run screen.
Then select job number 4 from the Select Saved Job screen.
The Select Setup Option screen will appear.Select V-Tab.
The next screen allows you to select the Head and correspond
The Tab Sensor 2 Setup screen will appear. Lift the Pressur
Begin by finding the Gap V or voltage reading from the space
Now set the Tab V or voltage reading of the tab/tab area.Th
Lower the Pressure Roller Release Latch.
Press the BACK key twice, to return to the Select Setup Opti
Select Manual from this screen.
The Select Tabber Head screen will appear.Select Head 2.
The Select Option screen will appear. Select Side Tab.
The Select Option screen will appear.Select # Tabs.
The Select Number of Tabs screen will appear. Select 2, for
The Select Option screen will appear. Select Pitch.
NOTE: Whether programming manually or automatically you mus
The Pitch of the tab is the distance measured from the top o
Press BACK one time to return to the Select Option screen.
Select Position from this screen.
The Select Tab Offset screen will appear. The position (off
The Enter Offset for Tab 1 screen will appear. In this exam
Press the BACK key.
The Select Tab Offset screen will reappear. Select Tab 2.
The Enter Offset for Tab 2 screen will appear. The USPS re
Press the BACK key five times, to return to the Select Setup
Select V-Tab from this screen.
Select V Tab 1 to calibrate the V-Tab voltage for Head 1 (Ta
The Tab Sensor 1 Setup screen will appear. Lift the Pressur
Begin by finding the Gap V or voltage reading from the space
Now set the Tab V or voltage reading of the tab area.The re
Lower the Pressure Roller Release Latch.
Close and lock the Exit Roller Assembly.
Press the BACK key twice, to return to the Select Setup Opti
Select Manual from this screen.
The Select Tabber Head screen will appear. Select Head 1.
Verify that the Peel Plate on Head 1 is set to the Front Tab
The Select Option screen for Head 1 will appear. Select the
The Front Tab Positioning screen will appear. This screen c
It is from this screen that the Pitch of the Tab is also set
The Pitch of the tab is the distance measured from the top o
Press the BACK button 3 times to return to the Select Tabber
Verify that the Exit Roller Assembly is closed and locked.
Verify that both Pressure Roller Release Latches have been l
Test tab placement.Turn on the Transport Power and press th
- Job Example E: Applying Stamps
IMPORTANT NOTES regarding the application of stamps:
The T-650 does not provide an “automatic positioning” featur
Due to the orientation of the stamps on the roll, the stamp
Head 2 can not be used to apply stamps.
In order to avoid wasting stamps; it is strongly suggested t
IMPORTANT
BEFORE ATTEMPTING TO PROGRAM ANY JOB, SET UP THE FEEDER AND
This exercise will walk you through the process of programmi
Verify that Head 1 has been mechanically setup to “apply sta
Open the Exit Roller Assembly.
Verify that the Peel Plate on Head 1 is set to the Side Tabb
To begin programming; select Job # from the Run screen.
Select the job number you wish to use for the job. In this
From the Select Setup Option screen select V-Tab.
The next screen allows you to set the V-Tab values for the h
Lift the Pressure Roller Release Latch so that the stamp web
Begin by finding the Gap V or voltage reading from the space
Continue moving the stamp web through the sensor until you o
When you are finished, press the BACK key (3) twice.
Close and lock the Exit Roller Assembly.
Lower the Pressure Roller Release Latch.
From the Select Setup Option screen select Manual.
The Select Tabber Head screen appears. Select Head #2.
The Selection Option screen appears. Select None to turn He
The Select Tabber Head screen will reappear. Select Head #
The Select Option screen will appear. Select Tab/Stamp.
From this screen select # Tabs.
In this example we are going to apply one Stamp. Select 1.
The Select Option screen will re-appear. Select Pitch.
NOTE: Whether programming manually or automatically you mus
The Pitch of the tab/stamp is the distance measured from the
Press the BACK button.
The Select Option screen will reappear. Press Position.
The Enter Offset for Tab 1 screen will appear. This feature
Press the BACK button.The Select Option screen will reappea
Test the stamp placement position. Turn on the Transport Po
- Applying Multiple Stamps
To place multiple (2 or 3) stamps on a piece you must first
The Choose Tab Placement Type screen will appear. For stam
SECTION 4 – Operation
- Operation Check-List
The following check-list should be referenced before you sta
Tabber and Feeder are mechanically setup to properly transpo
Right Media Guide Assembly is adjusted to accommodate width
Tabber’s Media Thickness setting is adjusted to accommodate
Exit Foot repositioned against Right Media Guide Assy.
Media feeds without hesitation or skew, using Pass-Thru mode
Speed of tabber and feeder adjusted so a 2” gap or more is g
Peel Plate properly positioned for your application (side ta
Tabs/Stamps properly loaded/threaded, on both heads.
Tab web threaded behind Reel Brake Roller arm.
Pressure Rollers Release Latch is lowered (pressure engaged)
Job properly programmed.
Desired Job number has been selected.
V-Tab (tab sensor adjustments) values set for current tab/st
Tab Pitch set for current tab/stamp stock.
Product (media) length has been set accurately (when using A
Desired positions (offset values) set for Tabs/Stamps.
Unused Head was turned off (disabled) in menu.
Exit Roller Assembly closed and locked (latched)
Power Cord is plugged into wall outlet and tabber.
Main Power Switch ON.
Feeder ON.
Emergency Stop Button released.
Safety Stop Input Jumper Plug installed.
- Sequence of Operation
The proper sequence for starting the T-650 is a follows:
Turn on the tabber using the Main Power Switch, located on t
Check that the Emergency Stop Button (12) is in the released
Press the Green Transport Power Switch (1) on the T-650 Con
IMPORTANT
IF YOU ARE USING THE OPTIONAL FEEDER MAKE SURE THAT THE INTE
Press the RUN key (7) located below the soft keys on the Con
Turn on the feeder and set the media delivery speed so it is
IMPORTANT
THE MAXIMUM SPEED OF THE T-650 TABBER IS CONTROLLED BY THE T
Press the STOP key () located below the soft keys to stop th
IMPORTANT
THE T-650 IS EQUIPPED WITH A TIME OUT FEATURE. IF THE T-650
- Selecting a Pre-Programmed Job to Run
Up to four jobs may be programmed into the T-650 memory. T
Press the Job # soft key.
Select the Job you wish to run. In our example, we are sele
Tip: Press and hold the INFO key to check the job setup. A
The Select Setup Option screen will appear. Press the RUN
The number of the programmed job that is running.
The number of tabs being applied to the piece from both head
The rate or speed in pieces per hour.
The number of Pieces that have been run. This can be reset
To stop the Tabber, press the STOP key. After the tabber has
- Tab Positioning Adjustments (Fine Adjustments)
To obtain the desired amount of tab on the top side and bott
- Front Tab:
Tab being applied to leading edge.
Tab Fold Position: When Front Tabbing (tabbing on the lead
Use the menu feature shown, to adjust the fold position of t
Select Job #
Select your desired Job number.
Select Manual
Select Head #1
Select Front Tab.
Each of the squares represents approximately 1/20 of the set
Positioning Tab on Leading Edge of Media: Move Head 1 and t
Make sure the Peel Plate is set in the “Front Tabbing Applic
Use the Head 1 Fine Adjustment Knob (1) to make small change
Fine Tune Head 1: (Front Tab)By turning this knob (1) count
By turning this knob (1) clockwise Head 1 moves towards the
Important: Make sure the Center Support Plate is installed a
- Side Tab:
Position Tab on Side of Media:
Whether you are using Head 1 or Head 2 adjustments to the ta
Regardless of whether you are placing one or three tabs, inc
To adjust the Tab Position:
Select Job #
Select your desired Job number.
Select Manual
Select Head #1 or Head #2
Select Tab/Stamp or Side Tab
Select Position
Select the Tab number (Tab 1, Tab 2, Tab 3) you wish to adju
Use the Numeric Keypad to enter a different value, then pres
When you are finished, press the BACK key four times to retu
Press RUN, to feed and tab at least two pieces.
Check the new tab position on the second piece. If you requi
NOTE: The maximum amount of tab that can be wrapped onto the
Tab Fold Position:
When side tabbing; the Fine Adjustment Knobs (1) and (2) can
Fine Tune Head 1:
By turning this knob (1) clockwise; Head 1 moves towards the
By turning this knob (1) counter-clockwise; Head 1 moves awa
Fine Tune Head 2:
By turning this knob (2) clockwise; Head 2 moves towards the
By turning this knob (2) counter-clockwise; Head 2 moves awa
NOTE: The maximum amount of tab that can be wrapped onto the
SECTION 5 – Operator Maintenance
This section describes maintenance that an experienced opera
To locate a Rena dealer in your area, please click on the fo
http://www.renausa.com/dealerlocator.asp
- Cleaning
WARNING
THE TABBER IS A PRECISION MACHINE THAT SHOULD BE CLEANED REG
The Tabber must be cleaned regularly of accumulated paper du
The internal areas are best cleaned with a vacuum that has a
The exterior of the machine may be cleaned with any standard
CAUTION
NEVER SPRAY OR POUR CLEANERS DIRECTLY ON OR INTO THE TABBER.
- Rollers and Transport belts
The belts and rollers can become glazed with paper lint and
Avoid using solvents on the rubber rollers.
- Shafts with Movable Parts
Exposed shafts, with movable parts, should be cleaned with a
CAUTION
THE BEARINGS ON THE MOVING PARTS SUCH AS TAB HEAD 1 AND THE
- Sensors
There are three sensors in the tabber. Two tab sensors, one
WARNING
THE TABBER IS A PRECISION MACHINE THAT SHOULD BE CLEANED REG
DO NOT LIQUIDS TO CLEAN THE SENSORS. DO NOT USE ABRASIVES TO
The sensor locations are as follows:
Media Sensor Test: There are two LED’s located on the entra
Orange LED ON = No Paper (not interrupted)
Orange LED OFF = Paper Present (interrupted)If the orange
Tab Sensor Test:
Use the V-Tab adjustment screen to check the live tab sensor
Not Interrupted (Nothing in sensor. Tab stock removed.) = 0.
- Tab Wrap Guides
Each of the Media Side Guide Assemblies has a Tab Wrap Guide
In the process of wrapping tabs; adhesive will build up alon
Both of the guides and the slots should be periodically clea
WARNING
THE TABBER IS A PRECISION MACHINE THAT SHOULD BE CLEANED REG
- Lubrication
WARNING
THE TABBER IS A PRECISION MACHINE THAT SHOULD BE LUBRICATED
Several locations on the T-650 Tabber require regular lubric
Place a small amount of White Lithium Grease on the surfaces
- Service Notes for Qualified Rena Service Technicians:
The following items must be regularly maintained by a qualif
Lubricate the Stepper Cam:
The surface of the stepper cam, for the Media Thickness Adju
Cleaning the Tab Applicator Assemblies:
To clear tabs/stamps and adhesive from inside the Tab Applic
NOTE: Damaged caused by improper maintenance is not covered
Notes
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SECTION 6 – Troubleshooting
The following trouble-shooting guide is provided to assist y
If you are experiencing a problem with the operation or func
- Jams
CONDITION
SOLUTION
Media jams in transport section of Tabber.
Check alignment of Feeder to Tabber. Media should feed betw
Check that the Media Hold-down guide is not pressing down to
Check that the Media Guides are not set too tight (too close
Check that the Media Thickness adjustment is not too tight o
Look for obstructions in the feed path (paper, tabs, etc…).
Tabs jam in tab wrap guides.
Clean the Tab Wrap Guides. See Operator Maintenance Section
Side Tab Tears and does not seal to the bottom of the piece.
Media Guides are set too tight against the media; not allowi
Placing too much tab on bottom side of the media. Maximum ta
- Tab Placement Problems
If you are experiencing a problem with the operation or func
CONDITION
SOLUTION
Tabs placement is inconsistent on the media.
Tabs should be placed within +/- 1/8”
Check the pitch setting for the tab. Pitch = Distance from
Check to be sure Pressure Roller Release Latch, for tab driv
Check the media thickness adjustment. Too little can cause
Check that the tabs are threaded properly. See tab threading
More of the tab is on the top of the media than on the botto
Adjust the Fine Adjustment Knob for Head 1 or Head 2, depend
Less of the tab is on the top of the media than on the botto
Adjust the Fine Adjustment Knob for Head 1 or Head 2, depend
Lead edge tab is more on the top than the bottom.
This adjustment is performed in the tabber programming menu.
Tab Placement Problems (continued)
Lead edge tab is more on the top than the bottom
This adjustment is performed in the tabber programming menu.
Tab is not flush with the edge of the media.
Reduce distance between Left and Right Media Guide Assemblie
When double tabbing one tab is not placed properly on the ed
Reduce distance between Left and Right Media Guide Assemblie
Check the Media Thickness adjustment. Too much pressure will
Tabs are applied together, instead of being separated by a d
Programming issue. When programming for multiple tabs, Toge
More than three tabs applied on each piece.
Improper tab sensor (V-Tab) adjustment. Check tab voltage a
Tab is applied but it is wrinkled.
Media is slipping or hesitating as tab is being applied. Che
- Stamp Placement Problems
CONDITION
SOLUTION
Stamps placement is inconsistent on the media.
Stamp placement should be within +/- 1/8”
Check the pitch setting for the tab. Pitch = Distance from
Check to be sure Pressure Roller Release Latch, for tab driv
Check the media thickness adjustment. Too little can cause
Check that the tabs are threaded properly. See tab threading
When applied the Stamp is not aligned on the media.
Reduce distance between Left and Right Media Guide Assemblie
Check the Media Thickness adjustment. Too much pressure will
Stamps are separated by a distance, instead of being applied
When programming for multiple stamps, Together was selected
More than three stamps applied one after another on the medi
Improper tab sensor (V-Tab) adjustment. Check tab voltage a
- Tabber Operation Problems
If you are experiencing a problem with the operation or func
CONDITION
SOLUTION
Tabber flashes “Exceeding Tabbing Rate” warning, while tabbi
Speed of tabbing exceeds maximum speed for the number of tab
Feeder speed is too fast, leaving too little gap between pie
NOTE: If this condition continues for more than 10 seconds,
Tabber Stops while tabbing and displays.Status: Maximum Tab
Speed of tabbing exceeds maximum speed for the number of tab
Feeder speed is too fast, leaving too little gap between pie
Tabber Stops while idling with no media going through it.
The T-650 is equipped with a transport timeout. If no media
Tabber transport button will not turn on, but display and al
Emergency Stop/Safety Stop circuit is open:
Check to be sure Safety Stop Jumper is connected to tabber.
Check to be sure Exit Roller Assembly is closed and locked.
Appendix A – Specifications T-650
ONE PASS TAB:
1-3 per side or 1-3 on 1side and 1 front
STANDARD TAB:
Minimum: 3/4”
Maximum 1-1/2”
STAMPS:
1 to 3
MEDIA SIZE (L X W):
Minimum: 3.5” x 5” (6.5” W when front tabbing)
Maximum: 15” x 11”
See “Appendix D: Narrow Media Guide Assembly” section for va
MAX MEDIA THICKNESS:
1/4”
TAB PLACEMENT SETTING:
Manual or Automatic
TAB SENSOR CALIBRATION:
Manual or Automatic
MEDIA HEIGHT ADJUSTMENT:
Heads
TAKE-UP SPOOLS (REELS):
Standard
PRODUCTION RATE:
Two sides tabbed simultaneously (1 tab – 25,000/h)
Two sides tabbed simultaneously (2 tabs – 15,000/h)
Two sides tabbed simultaneously (3 tabs – 10,000/h)
PRODUCTION RATE CALCULATED WITH:
Tri-fold 8-1/2” x 11’
REEL CAPACITY:
Two reels, 10” diameter each
DIMENSIONS:
19” L x 30” W x 26” H (with reels)
FOOTPRINT (with optional feeder):
36” L (with feeder) x 30” W x 26” H (with reels)
WEIGHT:
108 lbs
Specifications are subject to change without notice.
Appendix B – Obtaining Supplies, Service and Support
Please contact your local Rena dealer to obtain supplies, se
To locate a Rena dealer in your area, please click on the fo
http://www.renausa.com/dealerlocator.asp
Service should only be performed by a qualified Rena service
In addition, you may wish to log onto Rena Systems web site
Please click on the following “Warranty Registration” link t
- Tab Supplies:
The following supply items are available from authorized dea
Part #
Description
Roll Diameter
Tabs per Roll
2500TAB
15/16” Diameter, White Paper, No Perforation, Circle
9”
9,000
2515TAB
1.5” Diameter, White Paper, No Perforation, Circle
9”
7,000
2600TAB
15/16” Diameter, Translucent, No Perforation, Circle
9”
11,000
2615TAB
1.5” Diameter, Translucent, No Perforation, Circle
9”
7,000
2700TAB
15/16” Diameter, Clear Film, Horizontal Perforation, Circ
9”
9,000
2715TAB
1.5” Diameter, Clear Film, No Perforation, Circle
9”
7,000
All the tab rolls, shown above, are on a 3” core.
Appendix C – Identifying the Tab Type
The following images will help you identify which Tab Type (
Tab Type = Opaque
Stock that has white space/line (white gap) between each tab
Tab Type = Clear
Stock that has black space/line (black gap) between each tab
Appendix D- Narrow Media Guide Assembly (41-105-39)
Supplement to the T-650 Operations Manual
The Narrow Media Guide Assembly is designed to help you feed
With this guide in place the following revised specification
Side Tabbing (H2 Only): Minimum media width is reduced to 3.
Applying Stamps: Minimum media width is reduced to 4”.
Tabbing Perpendicular Sides: Minimum media width is reduced
Note: The minimum media width is still 6.5”; when applying a
The Narrow Media Guide Assembly includes a removable Side Ra
Install the Side Rail (1), on the Narrow Media Guide Assembl
Remove this Side Rail (1), from the Narrow Media Guide Assem
T-650 Reference Image:
5
Right Media Guide Assembly – The position of this guide is a
6
Center Support Plate – This plate contains the slot used in
7
Left Media Guide Assembly - Delivers the media to the tabbin
14
Media Thickness Adjustment Knob – This knob is used to raise
Side Tabbing Narrow Media
Example: Applying one, two, or three tabs to the side of an
The addition of the Narrow Media Guide allows side tabbing o
Note: Without this guide installed the minimum media width f
Remove the Side Rail (1) from the Narrow Media Guide Assembl
Raise the T-650’s Media Thickness Adjustment (14) to the hig
Remove the Center Support Plate (6) from the T-650.
Install the Narrow Media Guide Assembly in place of the Cent
Position (slide) the Narrow Media Guide Assembly, closer to
Move the Right Media Guide Assembly (5) against the Narrow M
Reposition the Media Hold-down Guide as shown below.
Set up the Tabber to side tab from Head 2. See T-650 Operati
Readjust the Media Thickness Adjustment (14) to accommodate
Run the Job.
Applying Stamps to Narrow Media
Example: Applying stamp to #10 envelopes.
The addition of the narrow media guide allows stamping of me
Note: Without this guide installed the minimum media width f
Remove the Side Rail (1) from the Narrow Media Guide Assembl
Raise the T-650’s Media Thickness Adjustment (14) to the hig
Remove the Center Support Plate (6) from the T-650.
Install the Narrow Media Guide Assembly in place of the Cent
Position (slide) the Narrow Media Guide Assembly, closer to
Move the Right Media Guide Assembly (5) against the Narrow M
Reposition the Media Hold-down Guide as shown below.
Setup Head 1 to apply stamps. See T-650 Operations Manual fo
Readjust the Media Thickness Adjustment (14) to accommodate
Run the Job.
Applying Tabs to Perpendicular Sides of Narrow Media Exampl
The addition of the narrow media guide allows tabbing to per
Note: The minimum media width is 6.5”; when applying 1.5” ta
If the Side Rail (1) is not installed on the Narrow Media Gu
Raise the T-650’s Media Thickness Adjustment (14) to the hig
Make sure the Center Support Plate (6) is installed.
Install the Narrow Media Guide Assembly to the right of the
Position (slide) the Narrow Media Guide Assembly, closer to
Move the Right Media Guide Assembly (5) against the Narrow M
Reposition the Media Hold-down Guide as shown below.
Set up the Tabber to apply two tabs to the side of the media
Readjust the Media Thickness Adjustment (14) to accommodate
Run the Job.
Notes
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Index
A
AC Power Receptacle 12
Adjust Backlight 37
Adjust Pitch 52
Adjust Tab Position 93
Adjusting the Feeder 22
Adjustment V-Tab 47
Advanced Features 37
Applying Stamps 29
Assembly 13
Auto Paper Length 44
B
Backlight 37
BIOS Version 38
C
Center Support Plate 8, 17, 110
Center Support Plate Slot 27
Check List – Operation 90
Cleaning 96
Cleaning Belts 96
Cleaning Rollers 96
Cleaning Sensors 97
Cleaning Wrap Guides 98
Clear Key 11
Clear Tab Type 109
Contents 7
Control Panel 8, 11
D
Diagnostic 38
Disable Head #1 40, 43
Disable Head #2 40, 43
E
EasyFeed 120 12, 14, 22
Emergency Stop 11
Emergency Stop Output 10
Exit Foot 9, 17
Exit Foot Knob 9
Exit Pressure Rollers 9
Exit Roller Assembly 8, 9
F
Feeder Control Connection 10
Feeder Interface Cable 7, 12, 15
Fine Adjust Tab Position 93
Fine Adjustment Knob 8
Front Tab 26
Front tabbing 26
Front tabbing Slot 9
Fuse 10
G
Gap 109
Gap-V 50, 51
H
Head 1 8
Head 1 Securing Knob 9
Head 2 8
Head Position Minder 9, 25
Hold-Down Guide 19
I
Info Key 11, 36, 92
Info Screen 36, 92
Installation 13
Interlock Connector 12
Interlock Control Switch 12
J
Jams 102
Job # 39
Jog Button 12
K
Key Pad 11
L
LCD Display 11
Lead Edge Tabbing 26
Left Media Guide Assembly 8, 110
Loading Tabs/Stamps 21
Lubrication 99
M
Main Power Switch 10
Maintenance 96
Manual V-Tab Adjust 49
Measuring Scale 11
Mechanical Setup 16
Media Guide Width Fine Adjust 8
Media Hold-down Guide 9
Media Sensor Test 97
Media Thickness 19
Media Thickness Adjust 8, 110
Menu Features 35
N
Narrow Media Guide Assembly 110
O
Opaque Tab Type 109
Operation 90
Operation Check-List 90
Operator Maintenance 96
P
Packaging 7
Paper Length 44, 45
Peel Plate 20
Pitch 42, 52
Plugging In 15
Position Minder 9
Power Inlet 10
Power Switch 12
Pressure Roller Release Latch 21, 23
Product Length 44, 45
R
Reel Assembly 14
Reel Brake Roller 21
Right Media Guide Assembly 8, 110
Right Media Guide Securing Knob 9
Run Key 11
Run Screen 35
S
Safety Precautions 6
Safety Stop Input 10
Save Key 11
Securing Latches 9
Selecting Job 92
Sequence of Operation 91
Service 108
Shipping 7
Side Tabbing 23, 32
Soft Keys 11
Specifications 107
Speed Control 11
Speed Control Dial 12
Stamps 29
Stand Alone Switch 12
Start-Up Screen 35
Stepper Cam Lubrication 100
Stop Key 11
Supplies 108
Support 108
T
Tab Applicator Assembly 9, 100
Tab Applicator Peel Point 21
Tab Pitch 42
Tab Positions Adjustment 93
Tab Reel Assembly 8
Tab Reel Side Guides 8
Tab Sensor 47
Tab Sensor Test 97
Tab Type 109
Tab V 50, 51
Tab Wrap Guide - Right 9
Tab Wrap Guide -Left 9
Take-up Reels 8
Test Media Sensor 97
Test Tab Sensor 97
Transport Power Switch 11
Troubleshooting 102
Troubleshooting Operation 106
Troubleshooting Stamp Placement 105
Troubleshooting Tab Placement 103
V
V-Tab Adjustment 47
W
Warranty Registration 2, 108
Wrap Guides 98