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8 trouble shooting, Trouble shooting – BECKHOFF AX2500 User Manual

Page 92

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9.8

Trouble Shooting

Depending on the conditions in your installation, there may be a wide variety of reasons
for the fault. In multi-axis systems there may be further hidden causes of a fault.

Detailled hints for removal of faults can be found in the Online help chapter
"Trouble-Shooting".

Our customer support can give you further assistance with problems.

Fault

possible causes

Measures to remove the fault

HMI message:
communication
fault

— wrong cable used
— cable plugged into wrong posi-

tion in
servo amplifier or PC

— wrong PC interface selected

— use null-modem cable
— plug cable into the correct so-

ckets on the servo amplifier
and PC

— select correct interface

motor does not
rotate

— servo amplifier not enabled
— break in setpoint cable
— motor phases swapped
— brake not released
— drive is mechanically blocked
— no. of motor poles set incor-

rectly

— feedback set up incorrectly

— apply enable signal
— check setpoint cable
— correct motor phase sequence
— check brake control
— check mechanism
— set no. of motor poles

— set up feedback correctly

motor oscilla-
tes

— gain too high (speed controller)
— shielding in feedback cable has

a break

— AGND not wired up

— reduce Kp (speed controller)
— replace feedback cable
— join AGND to CNC-GND

drive reports
following error

— I

rms

or I

peak

is set to low

— setpoint ramp is too long

— increase I

rms

or I

peak

(keep

within motor data !)

— shorten setpoint ramp +/-

motor overhea-
ting

— I

rms

/I

peak

set too high

— reduce I

rms

/I

peak

drive too soft

— Kp (speed controller) too low
— Tn (speed controller) too high

— PID-T2 too high
— T-Tacho too high

— increase Kp (speed controller)
— use motor default value for Tn

(speed controller)

— reduce PID-T2
— reduce T-Tacho

drive runs
roughly

— Kp (speed controller) too high
— Tn (speed controller) too low

— PID-T2 too low
— T-Tacho too low

— reduce Kp (speed controller)
— use motor default value for Tn

(speed controller)

— increase PID-T2
— increase T-Tacho

axis drifts at
setpoint = 0V

— offset not correctly adjusted for

analog setpoint provision

— AGND not joined to the

CNC-GND of the controls

— adjust setpoint-offset (analog

I/O)

— join AGND and CNC-GND

92

AX2500 Product Manual

Setup

06/2007

BECKHOFF