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Boiler design, Safety devices, Servicing, maintenance and spare parts – Glow-worm Ultrapower sxi Range User Manual

Page 6: Servicing and maintenance

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6

Boiler

Design

Boiler Design

This boiler is designed as a high efficiency central heating

appliance, close coupled to an un-vented cylinder. The

pumps, expansion vessels and associated safety devices are

all fitted within the appliance, providing a one box solution

for properties requiring a high domestic hot water demand.

The intelligent control system is designed for both simple

operation and maximum control.

Once the controls are set the

boiler will operate automatically.
Additionally a thermostatically controlled immersion heater

with manual reset is fitted to the cylinder as a back up for

domestic hot water in the event of the boiler being inoperable.

It is intended for use as a back up should the boiler fail, it will

not give optimum DHW performance.

Electrical Supply Failure

The boiler will not work without an electrical supply.
Normal operation of the boiler should resume when the

electrical supply is restored.
Reset any external controls, to resume normal operation of

the central heating.

If the boiler does not resume normal operation press the reset

button. If the boiler does not resume normal operation after

this, refer to fault finding.

Overheating Safety

In the event of the boiler overheating the safety devices will

cause a safety shutdown. A “Reset” may be required if a fault

code (‘F’ followed by a number) appears on the digital display,

refer to ‘F’ codes, section 14 Fault Finding. A manual reset

button is also provided on the thermostat in the immersion

heater.

Safety Discharge Valves

Three safety discharge valves and discharge pipes are fitted

to the

boiler, two PRV’s and one pressure/temperature relief

valve

. The valves

must not be touched.

Should there be any discharge from the pipes, isolate the

boiler electrical supply and call your installer or Glow-worm’s

own service organisation using the telephone number on the

inside front cover of this booklet.

Safety Devices

Frost protection

The appliance has a built in frost protection device that

protects the boiler from freezing. With the gas and electric

supplies ON and irrespective of any room thermostat setting,

the frost protection device will operate the pump when the

temperature of the boiler water falls below 8

O

C.

After 10 minutes the pump will be stopped if the temperature

is higher than 10

O

C or has already reached 35

O

C.

The burner will activate if the boiler temperature does not

reach 10

O

C after 30 minutes or at any time if the temperature

drops to 5

O

C.

The burner will switch off when the temperature reaches

35

O

C.

Frost protection is also built into the cylinder.

Should the cylinder temperature fall below 10

O

C, the tank is

re-heated to a temperature of 15

O

C.

The cylinder has a built in disinfection cycle which raises the

water temperature to 70

O

C for 1 hour every Wednesday at

2:00am.

Condensate Drain Blockage

As a safety feature the

boiler

will stop working if the

condensate drain becomes blocked. During freezing

conditions this may be due to the forming of ice in the

condense drain external to the house. Release an ice

blockage by the use of warm cloths on the pipe, the boiler

should then restart.

Pluming from flue terminal

Like all condensing boilers this appliance will produce a plume

of condensation from the flue terminal in cool weather. This is

due to the high efficiency and hence low flue gas temperature

of the boiler. This is normal and not an indication of a fault.

Condensate Drain

A plastic drain pipe must be fitted to allow discharge of

condensate to a drain.
Condensate should, if possible, be discharged into the internal

household draining system. If this is not practical, discharge

can be made externally into the household drainage system or

a purpose designed soak away, see section 6 for more details.

Servicing, Maintenance

and Spare Parts

Servicing and Maintenance

To ensure the continued efficient and safe operation of this

boiler, it is recommended that it is checked and serviced as

necessary at regular intervals. The frequency of servicing will

depend upon the particular installation conditions and usage.
If this

boiler

is installed in a rented property there is a duty of

care imposed on the owner of the property by the current issue

of the Gas Safety (Installation and Use) Regulations, Section

35.

Servicing/maintenance should be carried out by a

competent

person approved at the time by the Health and Safety

Executive in accordance with the rules in force in the countries

of destination.

Spare Parts

Remember, when replacing a part on this appliance, use

only spare parts that you can be assured conform to the

safety and performance specification that we require. Do not

use reconditioned or copy parts that have not been clearly

authorised by Glow-worm.

If a part is required contact Glow-worm’s own service

organisation.

Please quote the name and model of the

boiler

.

The name badge is on the front of the appliance and the model

type is positioned on the top edge of the tank module front

panel.

If in doubt seek advice from the local gas company or Glow-

worm’s own service organisation using the telephone number

on the inside front cover of this booklet.