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2 preparing the furnace for installation, 2 change the vent outlet direction, 3 install condensate drain, option cs1 – Reznor X Unit Installation Manual User Manual

Page 5

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Form I-X, P/N 150491 R10, Page 5

3.2 Preparing the

Furnace for

Installation

Read this booklet and become familiar with the installation requirements of your par-

ticular furnace. If you do not have knowledge of local requirements, check with the

local gas company or any other local agencies who might have requirements concern-

ing this installation. Before beginning, make preparations for necessary supplies, tools,

and manpower.

Check to see if there are any field-installed options that need to be assembled to the

furnace prior to installation.

Option Parts -- Some gas control options will have parts either shipped loose with the

heater or shipped separately. If your unit is equipped with any of the gas control options

listed below, be sure these parts are available at the job site.

Application

Opt

Shipped Separate Components

Heating - Gas Control AG7 Thermostat, P/N 48033

Makeup Air - Gas

Control Options

AG3 Control Switch, P/N 29054

AG8 Control Switch, P/N 29054; Sensor & Mixing Tube, P/N 48041
AG9
Control Switch, P/N 29054; Remote Temperature Selector,

P/N 48042; Sensor & Mixing Tube, P/N 48041

AG15

Control Switch,

P/N 29054; Remote Temperature Selector,

P/N 115848; Stage Adder Module, P/N 115849; Discharge

Air Sensor Holder,

P/N 115850; Discharge Air Sensor Holder

Bracket,

P/N 213612

FIGURE 2 - Heat Exchanger Directional Air Baffles

Top Baffle

Support

Screws

B

Bottom

Baffle Support

Bracket

s

Air Discharge

Direction of

Airflow

Screw C

Right

Lef

t

Screws A

Screw C

Airflow

Baffles

Other shipped-separate options could include a vent damper, a power venter, a gas

shutoff valve, a condensate drain fitting, a thermostat, and/or a disconnect switch.

3.2.1 Instructions for

Reversing Airflow by

Changing Directional

Air Baffles in the Heat

Exchanger

Model X furnaces are equipped with directional air baffles between the heat exchanger

tubes. Facing the control compartment of the furnace, the standard direction of airflow

is from left to right. An installation requiring direction of airflow from right to left when

facing the control compartment requires repositioning of the directional air baffles at

the installation site. Follow the instructions in

FIGURE 2 to change the position of

baffles:

3.2.2 Change the Vent

Outlet Direction

FIGURE 3 - Horizontal

or Vertical Flue

Connection

To change orientation (vertical or

horizontal) of the flue connection:

(1) Remove screws; (2) Reverse

position; (3) Re-fasten.

The vent outlet may be horizontal

or vertical.

FIGURE 4 - Condensate

Drain, Option CS1

(P/N 31765)

Seal holes in bottom pan with RTV sealant.

Terminate drain outside of building.

Periodic cleaning of the condensate

collector and disposal system is required.

3.2.3 Install

Condensate Drain,

Option CS1

#10-32 x 1”Lg Machine

Screw & Nut

3/4” Pipe Waste Nut

RTV Sealant

Condensate can form in the heat exchanger of furnaces installed as makeup air units

or when installed downstream from a cooling coil. Under these conditions, a drain

flange, Option CS1, may be installed on the furnace bottom as shown in

FIGURE 4.

When using Option CS1, seal all corners and the four square holes in the bottom pan

edge.

NOTE: A 4-inch (102mm) minimum clearance is required under the furnace if a

90° street elbow is used.

a) Remove Screws "A". Individually lift each baffle slightly and slide

forward. Remove all baffles completely from the heat exchanger.

b) Remove Screws "B" and the top baffle support assembly.

Re-position the assembly to the opposite end of the heat

exchanger and attach.

c) Remove Screws "C" and the assembled bottom baffle support

and brackets. Plug the holes in the heat exchanger bottom by

re-inserting the screws in the holes. Position the assembly on

the opposite end of the heat exchanger and attach using field-

supplied sheetmetal screws.

d) Re-install all of the individual baffles by reversing the procedure in

Step a) above.