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Initial start-up – AERCO BMK 2.0 LN Nat. Gas for Mass. only User Manual

Page 35

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INITIAL START-UP

BRASS HEX

HEAD CAP

(REMOVE TO

ACCESS DROOP

ELIMINATOR

ADJUSTMENT)

TYPICAL SSOV ACTUATOR WITH DROOP

ELIMINATOR

Figure 4-3

Regulator Adjustment Screw Location

11. Raise the firing rate to 100% and verify that

the gas pressure downstream of the SSOV
remains at 2.8” W.C. Readjust pressure if
necessary.

12. With the firing rate at 100%, insert the

combustion analyzer probe into the flue
probe opening and allow enough time for the
combustion analyzer to settle.

13. Compare the measured oxygen level to the

oxygen range for the inlet air temperature
shown in Table 4-1. Also, ensure that the
carbon monoxide (CO) and nitrogen oxide
(NOx) readings do not exceed the values
shown.

Table 4-1

Combustion Oxygen Levels for a 100%

Firing Rate

Inlet Air

Temp

Oxygen %

± 0.2

Carbon

Monoxide

NOx

>100°F

4.8 %

<100 ppm

<30 ppm

90°F

5.0 %

<100 ppm

<30 ppm

80°F

5.2 %

<100 ppm

<30 ppm

<70°F

5.3 %

<100 ppm

<30 ppm


14. If necessary, adjust the iris air damper

shown in Figure 4-4 until the oxygen level is
within the range specified in Table 4-1.

15. Once the oxygen level is within the specified

range at 100%, lower the firing rate to 80%.


AIR

INLET

IRIS AIR

DAMPER

(SEE VIEW “A”)

USE 1/2"

WRENCH TO

INCREASE (CW)

OR DECREASE

(CCW) INLET AIR

IRIS ADJUSTMENT

VIEW A - A

Figure 4-4

Iris Air Damper Location/Adjustment

NOTE

The remaining combustion calibration
steps utilize the Variable Frequency Drive
(VFD) located behind the front door of the
unit. The VFD up (Λ) and down (V) arrow
keys will be used to adjust the oxygen
level (%) at firing rates of 80%, 60%,
45%, 30% and 18% as described in the
following steps.

16. Locate the Variable Frequency Drive (VFD)

behind the front door of the unit. Refer to the
VFD operating controls shown in Figure 4-5.

4-3