Tweco 100 Auto-Cut User Manual

Tweco Equipment

Table of contents

Document Outline

SECTION 1:GENERAL INFORMATION
- 1.01 Notes, Cautions and Warnings
- 1.02 Important Safety Precautions
- 1.03 Publications
- 1.04 Note, Attention et Avertissement
- 1.05 Precautions De Securite Importantes
- 1.06 Documents De Reference
- 1.07 Declaration of Conformity
- 1.08 Statement of Warranty
SECTION 2: SPECIFICATIONS
- 2.01 General Description Of The System
- 2.02 Plasma Power Supply
- 2.03 Gas Control Module / Arc Starter
- 2.04 Plasma Cutting Torch
- 2.05 System Component Layout
- 2.06 Power Supply Specifications & Electrical Requirements
- 2.07 Power Supply Dimensions
- 2.08 Power Supply Rear Panel Features
- 2.09 Gas Requirements
- 2.10 Gas Applications
- 2.11 XTTM-301 Torch Specifications
SECTION 3: INSTALLATION
- 3.01 Installation Requirements
- 3.02 Cables and Leads Identification
- 3.03 Cables & Leads Identification
- 3.04 Position the Power Supply
- 3.05 Primary Power Connections
- 3.06 Ground Connections
- 3.07 Connect Work Cable
- 3.08 Connect Gas Supply Lines
- 3.09 Connect CNC Cable
- 3.10 Set Switches for Type 2 Command-Control Module
- 3.11 Height Control Connections
- 3.12 Connect Torch Leads to the Gas Control Module / Arc Starter
- 3.13 Torch Head Installation and Connection
- 3.14 Install Consumable Torch Parts
SECTION 4: OPERATION
- 4.01 Power Supply Indicators
- 4.02 Control Console Features
- 4.03 Operating Set-up
- 4.04 Cut Quality
- 4.05 System Operation
SECTION 5: MAINTENANCE
- 5.01 General Maintenance
- 5.02 Coolant Filter Cleaning Procedure
- 5.03 Water Filter Cleaning Procedure
- 5.04 Coolant Replacement Procedure
- 5.05 Arc Starter Service
- 5.06 Arc Starter Spark Gap Adjustment
Section 6: REPLACEMENT ASSEMBLIES & PARTS
- 6.01 Replacement Power Supply
- 6.02 Leads and Cables
- 6.03 Recommended Gas Supply Hose
- 6.04 Power Supply External Replacement Parts
- 6.05 Power Supply Replacement Parts - Right Side
- 6.06 Power Supply Replacement Parts - Right Side
- 6.07 Power Supply Replacement Parts - Right Side
- 6.08 Power Supply Replacement Parts - Front Panel
- 6.09 Power Supply Replacement Parts - Front Panel
- 6.10 Power Supply Replacement Parts - Right Side
- 6.11 Power Supply Replacement Parts - Rear Panel
- 6.12 Power Supply Replacement Parts - Right Side
- 6.13 Power Supply Replacement Parts
- 6.14 Power Supply Replacement Parts - Right Side
- 6.15 Power Supply Replacement Parts
- 6.16 Power Supply Replacement Parts - Right Side
- 6.17 Command & Control Module Type 2 - Replacement Parts
- 6.18 Arc Starter & Gas Control Module (GCM-1000) Replacement Parts
SECTION 7: TORCH MAINTENANCE
- 7.01 Consumable Removal
- 7.02 O-Ring Lubrication
- 7.03 Parts Wear
- 7.04 Torch Consumables Installation
- 7.05 Coolant Leak Trouble-Shooting
Appendix 1: Control Cable Pinouts
Appendix 2: Control Cable Pinouts
Appendix 3: Command-Control PC Board Layout (A)
Appendix 4: Command-Control PC Board Layout (B)
Appendix 5: CNC - Control Module Board PCB Connections
- CNC functions
- CNC Input / Output Descriptions
- Simplified CNC Circuit.
- CNC Connections.
Appendix 6: Schematic, 230-460V, Chopper Pilot
Appendix 6: Schematic, 230-460V, Chopper Pilot Cont.
Appendix 7: Schematic, 230-460V, Resistor Pilot
Appendix 7: Schematic, 230-460V, Resistor Pilot Cont.
Appendix 8: Schematic, CCC 400V, Chopper Pilot
Appendix 8: Schematic, CCC 400V, Chopper Pilot Cont.
Appendix 9: Schematic, CE 400V, Chopper Pilot
Appendix 9: Schematic, CE 400V, Chopper Pilot Cont.
Appendix 10: Schematic, CE 400V, Resistor Pilot
Appendix 10: Schematic, CE 400V, Resistor Pilot Cont.
Appendix 11: Schematic, CSA 600V, Chopper Pilot
Appendix 11: Schematic, CSA 600V, Chopper Pilot Cont.
Appendix 12: Arc Starter / Gas Control Module Schematic
APPENDIX 13: PUBLICATION HISTORY