Tweco 100 Auto-Cut User Manual
Page 68
OPERATION 4-8
Manual 0-4764
Operational Suggestions
1. Wait five minutes before setting the ON/OFF switch to OFF after operation. This allows the cooling fan to
run to dissipate operating heat from the power supply.
2. For maximum parts life, do not operate the pilot arc any longer than necessary.
3. Use care in handling torch leads and protect them from damage.
4. When using water as the shield note the following:
• Use clean drinking quality tap water to help prevent particulate build-up within the system water shield
plumbing.
• Particulate contamination and build-up can cause reduced consumable parts life and premature torch
failure.
• A cartridge type particulate water filter may help achieve optimum cutting performance.
NOTE
These codes are for systems with Firmware versions 2.4 or later. If your system’s Firmware is a prior version,
contact your distributor for updates.
Fault Code Key
Error Code Error
Remedy / Comments
1-1
External E-Stop Activated
or
Plasma Enable Switch OFF
Check and correct.
1-2
Pilot Ignition Failure
Pilot does not start > 15 seconds.
1-3
Pilot Out
Pilot shut off without shutoff signal.
1-4
Loss of Transfer
Arc transferred (>50 ms) then shut off
without signal.
1-5
Off the Plate
Torch moved past edge of metal (Only with Off
Plate enabled and Auto Pilot Restart disabled.)
1-6
Transfer Timeout (Failure to
transfer in allowed time)
Must transfer from pilot to cutting arc
in 85 ms. (SW 8-1 off) or 3 sec (SW 8-1 on).
1-7
Tip Saver
(If enabled; active during ramping and cutting.
Possible double arc.
1-8
Shorted Torch
Electrode to tip voltage <50v
w/ inverter on.
2-1
Missing Phase
1 of 3 input AC phases missing.
2-2
Input voltage out of
tolerance
Test and correct.
2-3
Power Supply Overheated Inverter module or pilot module overheated.
2-4
Power Supply Not ready
2-5
DC Output Low
< 60 vdc.
2-6
AC Input over Current Fault Turn off power to reset.
2-7
Unwanted Current
Possible shorted torch. Current in pilot lead or work
lead before pilot arc starts.
2-8
Unwanted Pilot
Current Signal
Current in pilot circuit before starting pilot.
2-9
Unwanted Transfer
Current in work lead before
starting pilot.