Tweco 100 Auto-Cut - Manual (Page 123)

Manual 0-4764 A-15 APPENDIX
Art # A-06993_AD
Art # A-06993_AD
1
1
2
2
3
3
4
4
5
5
6
6
7
7
8
8
9
9
10
10
A A
B B
C C
D D
E E
F F
POT HI (GCM1000)
POT WIPER (GCM1000)
POT LOW (GCM 1000)
AC13V @ 2A
AC120V @ 1A
/PUMP
+15
V
+15V
/FAN
/RAS
+15
V
COM
230
460
COM
230
460
460
230
PLASMA ENABLE
PRESS OK (GCM 1000)
PLASMA ENABLE
24VAC
24 VAC RE
T
+15V
/ AC
/ TEMP
/ STATUS
/ DC
/ GAS - COOLANT
AC200V @ 3A
- ARC V
- ARC V
AC24V-GCM
0V-A (24V ret)
AC120V-GCM
0V-B (120V ret)
AC120V-RAS
0V-RAS (120V ret)
AC120V-RAS
FAN + (24 VDC)
FAN - (24 VDC)
0V-RAS
DC 15V
DC 0V
AC24V-GCM
0V-A (24V ret)
AC120V-GCM
0V-B (120V ret)
DC 15V
DC 0V
NEG ARC VOLT
S
PILOT (TIP) VOLT
S
WORK
To PCB7 TB
3
To T1 PRI -
0
To PCB7 CN2-
1
To PCB7 CN2-
2
To PCB7 CN2-
4
To PCB7 CN2-
5
0V-A (24V ret)
AC24V-GCM
0V-B (120V ret)
AC120V-GCM
WORK
NEG ARC VOLTS
DWG No:
Sheet
of
Supersedes Scale
Date:
Drawn: References
Date By Revisions Rev PCB No:
Assy No:
Information Proprietary to THERMAL DYNAMICS CORPORATION.
Not For Release, Reproduction, or Distribution without Written Consent.
NOTE: UNLESS OTHERWISE SPECIFIED -
1. RESISTOR VALUES ARE EXPRESSED IN OHMS, 1/4W 5%.
2. CAPACITOR VALUES ARE EXPRESSED IN MICROFARADS (uF). Chk: App:
TITLE:
Last Modified:
Size SCHEMATIC,
Thermal
Dynamics
AA
42X1209
Friday, September 25, 2009
2 2
Industrial Park #2
West Lebanon NH 03784
603-298-5711
100-Amp Power Supply 208-230/460V (Chopper)
Tuesday, October 03, 2006
08:11:44
Thermal Dynamics
D
DWG No:
Sheet
of
Supersedes Scale
Date:
Drawn: References
Date By Revisions Rev PCB No:
Assy No:
Information Proprietary to THERMAL DYNAMICS CORPORATION.
Not For Release, Reproduction, or Distribution without Written Consent.
NOTE: UNLESS OTHERWISE SPECIFIED -
1. RESISTOR VALUES ARE EXPRESSED IN OHMS, 1/4W 5%.
2. CAPACITOR VALUES ARE EXPRESSED IN MICROFARADS (uF). Chk: App:
TITLE:
Last Modified:
Size SCHEMATIC,
Thermal
Dynamics
AA
42X1209
Friday, September 25, 2009
2 2
Industrial Park #2
West Lebanon NH 03784
603-298-5711
100-Amp Power Supply 208-230/460V (Chopper)
Tuesday, October 03, 2006
08:11:44
Thermal Dynamics
D
DWG No:
Sheet
of
Supersedes Scale
Date:
Drawn: References
Date By Revisions Rev PCB No:
Assy No:
Information Proprietary to THERMAL DYNAMICS CORPORATION.
Not For Release, Reproduction, or Distribution without Written Consent.
NOTE: UNLESS OTHERWISE SPECIFIED -
1. RESISTOR VALUES ARE EXPRESSED IN OHMS, 1/4W 5%.
2. CAPACITOR VALUES ARE EXPRESSED IN MICROFARADS (uF). Chk: App:
TITLE:
Last Modified:
Size SCHEMATIC,
Thermal
Dynamics
AA
42X1209
Friday, September 25, 2009
2 2
Industrial Park #2
West Lebanon NH 03784
603-298-5711
100-Amp Power Supply 208-230/460V (Chopper)
Tuesday, October 03, 2006
08:11:44
Thermal Dynamics
D
CCM MODULE
KEY PLUG
CN11 34 CKT CN10 26 CKT
J36 34 CKT J35 26 CKT
RIBBON CABLE
TEST SOCKET
RIBBON CABLE
TEST SOCKET
(E2)
(E2)
(D9, A10)
(E4)
COOLANT TEMP
(ON COOLANT
RETURN)
TO AC INDICATOR (on PCB6)
PILOT
CONTACTOR
INPUT
CONTACTOR
(C9)
FROM CN18 PCB3 sht 1
(F4)
POWER SUPPLY
REAR PANEL
TB1
TB2
DIVIDED ARC V +
DIVIDED ARC V -
REMOTE ANALOG CURRENT CONTROL -
REMOTE ANALOG CURRENT CONTROL +
E-STOP -
E-STOP +
PILOT ON
OUTPUT
HOLD START -
HOLD START +
PREFLOW ON -
PREFLOW ON +
OK to MOVE -
OK to MOVE +
MOMENTARY START / STOP
START / STOP
STOP
START
+
-
29-41 VDC
+15VDC
+5VDC
-15VDC
ISOLATED COMM
+16 to +18VDC
+15VDC_ISO
-15VDC_ISO ISOLATED
VOLTAGES
PILOT DEM to PS
ANALOG DEM to CPU
CUT DEM to PS
PILOT (TIP) VOLTAGE
NEG ARC VOLTS
CIRCUIT COMM (GND)
I/O PCB
CPU PCB
SW6 - OK to MOVE CONTACTS / VOLTS
SW11 - ANALOG CURRENT SELECT
"B" DEFAULT, "A" REMOTE
SW12 - DIVIDED ARC V RATIO SELECT
SW13 - FACTORY ONLY
PCB 5 WK-5602 (partial) INTERFACE PCB
JUMPER IN
REMOTE
HMI
PLASMA ENABLE
PCB6 DISPLAY
WK-5603
(F1 Sht 1) (F1 Sht 1)
PCB7 WK-5628
RELAY PCB
(F1 Sht 1) (F1 Sht 1) (F2 Sht 1) (F2 Sht 1)
START / STOP
DIVIDED ARC VOLTS
REMOTE ANALOG
CURRENT CONTROL
OK TO MOVE
DAT
Signal - Basic ID
Used to identify
GCM 1000 present
RIBBON CABLE SIGNALS
/ = active low digital signal
CN10-J35 - 26 Ckt Ribbon Cable
2-Cut Demand
4-Pilot Demand
6-/ Start
7-/ Start2
9-/ Pilot Enable
10-/ HF Enable
12-/ Pump Enable
13-/ Fan Enable
15-/ DC Indicator
16-/ Over Temperature Indicator
18-/ Gas-Coolant OK Indicator
19-/ Status Lamp
CN11-J36 - 34 Ckt Ribbon Cable
1- Output Current Signal
3- / Arc Transferred (CSR)
4- / Pilot On
6- Coolant Flow (freq)
7- Coolant Temp (analog)
9- / Temp OK (Inverter/Chopper)
10- / Coolant Level OK
12- Missing Phase
13- / Ready to Operate
15- / Input Volts OK
16- / Inverter OCR
18- / PS ID "00*"
19- / PS ID "0*0"
20- / PS ID "*00"
21- E-Stop
22- E-Stop
29,31,33- 24 VAC Supply
30,32,34- 24 VAC Return
ECO-B402 DAT 2/26/07
AB ECO-B448 DAT 4/13/07
INTERNAL TERMINAL
STRIP TB3
(Not in all units)
(E2)
(C9, sht 1)
(A9, sht 1)
UNDIVIDED ARC VOLTS
FOR HEIGHT CONTROLS
24 VAC @ 1A
120 VAC @ 100ma.
(D9, A10)
(A9, sht1) (B9, sht1)
(C9, sht1)
AC ECO-B646 GAC 10/31/07
* OK2
* OK2
* +10VDC @ 10 ma.(for CC pot high)
TB3
* REMOTE MARKING +
* REMOTE MARKING -
* Only in CCM w/
19X2634 I/O PCB.
Remote Marking
only for DFC 3000
(not isolated)
AD
COOLANT FLOW (freq) *
ECO-B1391 DAT 4-24-2009
** RS 485 / 422
on CPU board
19X2554 only. Iso
Rx-
Tx+
Rx+
Tx-
Rx-
Tx+
Rx+
Tx-
KEY PLUG
JUMPER
for 2 WIRE
(RS485 only)
wire to A & B
4W
4W
2W
JUMPER
for 4 WIRE
uses
TX+, TX-
RX+, RX-
J14
J14
2W
SW14 SW14 - LINE
TERMINATION
normally on
(refer to manual)
5
9 8 76
1 2 3 4
SW10-ADDRESS
normally 0
(refer to
manual)
0
Signal & GND
Isolated from
Plasma Supply
RS 485 (2 wire)
uses Tx+ & Tx- only
(used for TSC 3000)
RS 422 (4 wire)
connect TX+ to RX+
of CNC, Tx- to Rx-
of CNC
Was 7 pin
changed to
14 pin in 2009
GND
GND
& CNC COMM
DAT AE ECO-B1535 9-25-09
100K 100K
PSR PSR
1 2 3
77
GREEN DC GREEN DC
CN12 CN12
1
2
CN2 CN2
1
2
77
TP4 TP4
CN4 CN4
1
2
3
CN3 CN3
1
2
3
44
99
D2 E-STOP_PS D2 E-STOP_PS
C.P3 C.P3
88
+V GN
D
SIG
FL1
FLOW_TURBINE_PULSE
+V GN
D
SIG
FL1
FLOW_TURBINE_PULSE
R B G
T1 T1
460
220
0,
13
0,,
100
0.
200
0..
110
0...
120.
0_
24.
0__
24_
0___
120.
0___
TP10 TP10
1 2
CN10 CN10
1
2
3
88
TB1 TB1
J6 J6 1 5 8
D15 PSR D15 PSR
R7
1K 30W
R7
1K 30W
C.P5 C.P5
D12 STATUS CODE D12 STATUS CODE
99
GREEN AC GREEN AC
TP9 TP9
99
E-STOP E-STOP
J15-CNC J15-CNC
1
2
3
4
5
6
7
8
9
10
11
12
13
14
1
2
3
33
88
100K 100K
K6-1 K6-1
CN7 CN7
1
2
3
4
TP14 TP14
10 10
1K 1K
CN6 CN6
1
2
3
4
CN8 CN8
1
2
3
4
MC2 MC2
D1 GAS_ON D1 GAS_ON
10 10
C.P6 C.P6
22
TP7 TP7
CN1 CN1 1 2
11
CN9 CN9
1
2
3
4
5
1 2
TP1 TP1
CN14 CN14 1 2
11 11
TB5 TB5
11 11
K6 K6
33
J54-REMOTE HMI J54-REMOTE HMI
1
2
3
4
5
6
7
8
9
10
11
12
13
14
22
77
RY3 RY3
TP5 TP5
12 12
J59-RAS J59-RAS
1
2
3
4
5
6
7
8
9
10
11
12
13
14
CN9 CN9
1
2
3
RY5 RY5
12 12
TP11 TP11
22
D11 INITIALIZING / PROGRAMMING D11 INITIALIZING / PROGRAMMING
12 12
22
44
OK2 * OK2 *
CN23 CN23
1
2
3
4
5
6 RED
STATUS
RED
STATUS
J4 J4
1
3
5
7
MC1 AUX MC1 AUX
TP3 TP3
TP2 TP2
TP15 TP15
C.P7 C.P7
D4 OK_CNC D4 OK_CNC
YELLOW TEMP YELLOW TEMP
TB4 TB4
LED1
LEVEL
LED1
LEVEL
11
CN5 CN5
1
2
3
4
5
6
D23 CNC_START D23 CNC_START
33
FAN1 FAN1
+ -
1
2
3
MC1 MC1
TP1 TP1
11
LSW1-1
SW_LIQUID_LEVEL_NC
LSW1-1
SW_LIQUID_LEVEL_NC
66
11 11
C.P2 C.P2
+
RY1
+
RY1
D21 CNC_E-STOP D21 CNC_E-STOP
11
RY5 RY5
1 2 3
J55-GCM J55-GCM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
CN11 CN11
1
2
44
CN8 CN8 1 2 3 4
J8 J8
1
2
3
4
+
RY2
RELCOL_0 +
RY2
RELCOL_0
TP8 TP8
C.P8 C.P8
TB2 TB2
J1 J1
1
2
3
4
5
6
7
8
9
D26 HOLD_START D26 HOLD_START
55 CN24 CN24
1
2
3
4
5
6
TP12 TP12
TP12 TP12
CN2 CN2 1 2 3 4 5
RY4 RY4
PUMP
MOT1
PUMP
MOT1
' .
55
t
TH1
t
TH1
TP13 TP13
55
GREEN GAS GREEN GAS
TB3 TB3
J7 J7
1
2
3
4
5
6
7
8
9
10 10
RY3 RY3
66
TP6 TP6
J5 J5
1
2
3
4
5
J9 J9 1 2 3 4 5 6
TP11 TP11
J6 ** J6 **
1
2
3
4
5
6
CN13 CN13 1 2 3
1
2
66
CN12 CN12 1 2 3
1
2
D28 CNC_PREFLOW D28 CNC_PREFLOW
RY4 RY4
D13 +5V D13 +5V
C.P4 C.P4
GAS ON GAS ON