Thermal dynamics, 100a inverter module, Component locator – Tweco 100 Auto-Cut User Manual
Page 121: Interface pcb
Manual 0-4764
A-13 APPENDIX
Art # A-06992_AD
Art # A-06992_AD
1
1
2
2
3
3
4
4
5
5
6
6
7
7
8
8
9
9
10
10
A
A
B
B
C
C
D
D
E
E
F
F
-15V
INPUT_NG
I_senseP
+5
V
GN
D
+15V
+15V
GNDW
+15V
MISSING_PHAS
E
/ 23
0
PGND
1
/ 46
0
/ 46
0
PGND
2
46
0
23
0
CO
M
+15V
w
-15Vw
Isense_
W
GNDP
COMMO
N
Iref_G
P1
P_ref
P_ena
GNDW
GND_
C
Is
ense_W
-15V
w
TEMP_C
+1
5V
w
N2
GNDP
+12V -12V
I_
senseP
SIGNAL
P_re
f
Iref_G
P_en
a
GND_
C
TEMP_C
TORCH (-)
PILOT
WORK (+)
L1
L2
L3
E
+15V
+12VDC
+12VDC
+12VDC
To PCB7 CN2-5
To PCB7 CN2-4
To PCB7 CN2-2
To PCB7 CN2-
1
FAN + (24 VDC)
FAN - (24 VDC)
To PCB7 TB
3
To T1 PRI -
0
NEG ARC VOLTS
WORK
PILOT (TIP) VOLTS
DWG No:
Sheet
of
Supersedes
Scale
Date:
Drawn:
References
Date
By
Revisions
Rev
PCB No:
Assy No:
Information Proprietary to THERMAL DYNAMICS CORPORATION.
Not For Release, Reproduction, or Distribution without Written Consent.
NOTE: UNLESS OTHERWISE SPECIFIED -
1. RESISTOR VALUES ARE EXPRESSED IN OHMS, 1/4W 5%.
2. CAPACITOR VALUES ARE EXPRESSED IN MICROFARADS (uF).
Chk: App:
TITLE:
Last Modified:
Size
SCHEMATIC,
Thermal
Dynamics
AA
42X1209
Friday, September 25, 2009
1
2
Industrial Park #2
West Lebanon NH 03784
603-298-5711
100-Amp Power Supply 208-230/460V (Chopper)
Tuesday, October 03, 2006
08:11:44
Thermal Dynamics
D
DWG No:
Sheet
of
Supersedes
Scale
Date:
Drawn:
References
Date
By
Revisions
Rev
PCB No:
Assy No:
Information Proprietary to THERMAL DYNAMICS CORPORATION.
Not For Release, Reproduction, or Distribution without Written Consent.
NOTE: UNLESS OTHERWISE SPECIFIED -
1. RESISTOR VALUES ARE EXPRESSED IN OHMS, 1/4W 5%.
2. CAPACITOR VALUES ARE EXPRESSED IN MICROFARADS (uF).
Chk: App:
TITLE:
Last Modified:
Size
SCHEMATIC,
Thermal
Dynamics
AA
42X1209
Friday, September 25, 2009
1
2
Industrial Park #2
West Lebanon NH 03784
603-298-5711
100-Amp Power Supply 208-230/460V (Chopper)
Tuesday, October 03, 2006
08:11:44
Thermal Dynamics
D
DWG No:
Sheet
of
Supersedes
Scale
Date:
Drawn:
References
Date
By
Revisions
Rev
PCB No:
Assy No:
Information Proprietary to THERMAL DYNAMICS CORPORATION.
Not For Release, Reproduction, or Distribution without Written Consent.
NOTE: UNLESS OTHERWISE SPECIFIED -
1. RESISTOR VALUES ARE EXPRESSED IN OHMS, 1/4W 5%.
2. CAPACITOR VALUES ARE EXPRESSED IN MICROFARADS (uF).
Chk: App:
TITLE:
Last Modified:
Size
SCHEMATIC,
Thermal
Dynamics
AA
42X1209
Friday, September 25, 2009
1
2
Industrial Park #2
West Lebanon NH 03784
603-298-5711
100-Amp Power Supply 208-230/460V (Chopper)
Tuesday, October 03, 2006
08:11:44
Thermal Dynamics
D
RAS
V_CHANGE PC
B
100A INVERTER MODULE
P_GND
VAC_I
N
LINE to LINE,
LINE TO GND
CAPS & VARISTORS
PCB 1
WK-5630
INPUT POWER
INDICATOR
REAR PANEL
INPUT POWER
INDICATOR
INTERNAL
16 CKT RIBBON CABL
E
PILOT CURRENT SIGNAL
<
WORK CURRENT SIGNAL
<
PCB 5 WK-5602 (partial)
MISSING PHAS
E
(pulses)
<
LED1 DIM = LOW, BRIGHT = OK
LED2 DIM = OK, BRIGHT = FAULT
LED3 DIM = OK, BRIGHT = FAULT
LED4 OFF = OK, ON = FAULT
LED5 OFF = OK, ON + FAULT
CN6 16 CKT
BIAS SUPPLY
FOR PCB5
(F2 -Sht2)
DC FAN
POWER
CN1
CN5
CN6
CN4
CN5
CN6
(A1 Sht2)
(A1 Sht2)
(A1 Sht 2)
(A1 Sht 2)
(A2 Sht 2)
(A2 Sht 2)
CN6 16 CKT
ON / OFF
PCB3 WK-5694
PCB4 WK-5604
VAC_IN
P_GND
BIAS SUPPLY PCB
DETECTOR PCB
INTERFACE PCB
FILTER PCB
HCT1 Hall Current Sensor, Pilot (B8, Sht 1)
HCT2 Hall Current Sensor, Work (C9, Sht 1)
LSW1 Level SW, coolant, NC (B5, Sht 2)
MC1 Contactor, 3P ,Inv 1 input, Coil (B3, Sht 2)
" Contacts (A2, B2, Sht 1)
" Aux Contact (B3, Sht 2)
MC2 Contactor, pilot, Coil (B3, Sht 2)
" Contacts (C8, Sht 1)
MOT1 Motor, Pump 200VAC, 1P (E4, Sht 2)
NE1 Neon indicator, rear panel, 220VAC (C1, Sht 1)
NE2 Neon indicator, internal, 220VAC (C1, Sht 1)
R6 Resistor, 20K ,30W (A8, Sht 1)
R7 Resistor, 1K ,30W (E2, Sht 2)
R9 Resistor, 50 ,40W (A9, Sht 1)
T1 Aux Transformer (D-F1, Sht 2)
TH1 Thermal Sensor, coolant return (B5, Sht 2)
COMPONENT LOCATOR
(C7 & A9, Sht 2)
Power Supply
Rear Panel
--460-
-
--230-
-
--230--
208-230/460 VAC 3 Phas
e
DAT
< /OVER_TEMP
(C7, Sht 2)
> P_DEM (P_Iref)
> P_Enable (P_ena)
PILOT REG.
(CHOPPER )
PCB2
WK-5754
HALL SENSOR
BIAS
POWER
I_DE
T
<
I_SE
PILOT REG.
(CHOPPER )
PCB1
WK-5750
<
(C7 & A9, Sht 2)
HALL SENSOR
PILOT REGULATOR
(CHOPPER)
PCB 8
WK-5687
RC &
RF CAPS
/PILOT ENABLE
>
PILOT DEMAND
>
/ OVERTEMP
<
C1 Capacitor, 0.1 uf, 1250 VDC (D2, Sht 2)
C2 Capacitor, 2 uf, 430VAC (A9, Sht 1)
C.P1 Circuit protector/ON-OFF SW (B2, Sht 1)
15A, 460V, 3P
C.P2 Circuit protector 2.5A 125V (D2, Sht 1)
C.P3 Circuit protector 3.15A 125V (D2, Sht 1)
C.P4 Circuit protector 10A 125V (E2, Sht 1)
C.P5 Circuit protector 2.5A 125V (E2, Sht 1)
C.P6 Circuit protector 2.5A 125V (F2, Sht 1)
C.P7 Circuit protector 5A 125V (E2, Sht 1)
C.P8 Circuit protector 3.15A 125V (F3, Sht 1)
D1 Diode Bridge 20A, 1600V, 3P (D2, Sht 1)
D2 Diode, Dual, 2x100A, 600V (B8, Sht 1)
FAN1 Fan, Coolant, 24 VDC (F4, Sht 2)
FAN3 Fan, Chopper, 24 VDC (A8, Sht 1)
FL1 Flow sensor (B5, Sht 2)
RIBBON CABLE SIGNALS
CN6 - 16 Ckt Ribbon Cable
2,4- I_REF (Scaled Cut Demand)
5- PS_START (Start)
6- REDUNDANT_START (Start2)
8- INV_READY
9- / PS_START disabled by Input_NG
12- / OCR
13- / PS_START disabled by OCR
14- /TEMP_ERR
15- / PS_START disabled by Temp _Err
ECO-B402 DAT 2/26/07
AB ECO-B448 DAT 4/13/07
ECO-B646 GAC 10/31/07
AC
ECO-B1391
T
A
D
D
A
4-24-2009
DAT
AE
ECO-B1535
9-25-09
MC1-C
MC1-C
RY2
RY2
CN7
CN7
1
2
3
4
5
AC
AC
AC
+
-
D1
AC
AC
AC
+
-
D1
CN1
CN1
1
2
3
4
5
6
7
TB4
TB4
CN4
CN4
1
2
3
4
5
TB4
TB4
THS1
SW_TEMP_NC
THS1
SW_TEMP_NC
MC2-C
MC2-C
+
RY2
RY2
+
RY2
RY2
CN3
CN3
1
2
3
4
CN3
CN3
1
2
230V
230V
CN3
CN3
1
4
TT
CN32
CN32
1
2
3
4
CN4
CN4
1 2 3
CN1-230V
6
CN1-230V
6
1
2
3
4
LED4
CHOPPER TEMP
LED4
CHOPPER TEMP
CN6
CN6
1
2
3
CN2
CN2
1 2 3
CN4 - PCB12
CN4 - PCB12
2
3
4
1
C1
C1
CN2
CN2
1
2
C2
2 UF
C2
2 UF
CN2
CN2
1
2
3
4
LED3
INPUT NG
LED3
INPUT NG
MC1-B
MC1-B
N2
N2
CN33
CN33
1
2
3
4
LED2
MISSING PHASE
LED2
MISSING PHASE
CN2-460V
CN2-460V
1
2
3
4
+
-
+
-
1
2
3
4
5
6
TB2
TB2
1
2
3
4
CN17
CN17
1
2
3
CN5
CN5
1
2
3
4
TB1
TB1
CN1
CN1
1
2
TB3
TB3
++
CN2
CN2
1
2
3
S
S
CN1
CN1
1
5
8
CN7
CN7
1
2
3
4
5
MC1-A
MC1-A
CN7
CN7
1
2
3
4
5
CN4
CN4
1
4
LED5
ERROR
LED5
ERROR
HCT2
HCT2
1 2 3 4
LED5
ERROR
LED5
ERROR
1
2
3
4
INRUSH
INRUSH
NE1
NE1
CN9
CN9
1 2
CN2
CN2
1
2
3
P (+)
P (+)
R6
20K
30W
R6
20K
30W
CN4
CN4
1
2
3
4
CN8
CN8
1
2
C.P1
C.P1
TB3
TB3
NE2
NE2
CN10
CN10
1
2
N (-)
N (-)
-
+
-
+
3
1
2
4
MC2-A
MC2-A
TB5
TB5
CN32
CN32
1
2
3
4
TB2
TB2
CN4
CN4
1
2
3
4
5
++
R
R
CN1
CN1
1
2
3
4
P1
P1
D2
D2
1
A1
2
K1
3
A2
4
K2
CN5
CN5
1 2 3 4
FAN3
FAN3
+
-
CN3
CN3
1
R9
50
R9
50
CN3
CN3
1
2
CN18
CN18
1
2
3
MC2-B
MC2-B
TB2
TB2
TB1
TB1
-
+
-
+
3
1
2
4
WORK
WORK
CN2
CN2
1
2
3
HCT1
HCT1
1 2 3 4
TB1
TB1
TB1
TB1
CN1
CN1
1
2
3
4