Tweco 100 Auto-Cut - Manual (Page 140)

APPENDIX A-32 Manual 0-4764
1
1
2
2
3
3
4
4
5
5
6
6
7
7
8
8
9
9
10
10
A A
B B
C C
D D
E E
F F
+12V -12V SIGNAL COMMO
N
-15V
INPUT_NG
I_senseP
+5
V
GN
D
+15V
+15V
Iref_G
GNDW
P_en
a
GND_
C
TEMP_C
+15V
MISSING_PHAS
E
/ 200
PGND
1
/ 600
/ 60
0
PGND
2 600 200 CO
M
GNDW Is ense_W -15V
w
+1
5V
w
+15Vw -15V
w
Isense_W
GNDP
I_
senseP
GNDP
Iref_G P_ref P_ena
P_ref
GND_
C
TEMP_C
TORCH (-)
PILOT
WORK (+)
L1
L2
L3
E
+15V
+12VDC +12VDC
+12VDC
To PCB7 CN2-
5
To PCB7 CN2-
4
To PCB7 CN2-
2
To PCB7 CN2-
1
FAN + (24 VDC) FAN - (24 VDC)
To PCB7 TB
3
To T1 PRI -
0
WORK
PILOT (TIP) VOLTS
NEG ARC VOLTS
N2 P1
DWG No:
Sheet
of
Supersedes Scale
Date:
Drawn: References
Date By Revisions Rev PCB No:
Assy No:
Information Proprietary to THERMAL DYNAMICS CORPORATION.
Not For Release, Reproduction, or Distribution without Written Consent.
NOTE: UNLESS OTHERWISE SPECIFIED -
1. RESISTOR VALUES ARE EXPRESSED IN OHMS, 1/4W 5%.
2. CAPACITOR VALUES ARE EXPRESSED IN MICROFARADS (uF). Chk: App:
TITLE:
Last Modified:
Size SCHEMATIC,
Thermal
Dynamics
AA
42X1213
Friday, September 25, 2009
1 2
Industrial Park #2
West Lebanon NH 03784
603-298-5711
100A Power Supply 600V CSA (Chopper)
Tuesday, October 03, 2006
08:11:44
Thermal Dynamics
D
DWG No:
Sheet
of
Supersedes Scale
Date:
Drawn: References
Date By Revisions Rev PCB No:
Assy No:
Information Proprietary to THERMAL DYNAMICS CORPORATION.
Not For Release, Reproduction, or Distribution without Written Consent.
NOTE: UNLESS OTHERWISE SPECIFIED -
1. RESISTOR VALUES ARE EXPRESSED IN OHMS, 1/4W 5%.
2. CAPACITOR VALUES ARE EXPRESSED IN MICROFARADS (uF). Chk: App:
TITLE:
Last Modified:
Size SCHEMATIC,
Thermal
Dynamics
AA
42X1213
Friday, September 25, 2009
1 2
Industrial Park #2
West Lebanon NH 03784
603-298-5711
100A Power Supply 600V CSA (Chopper)
Tuesday, October 03, 2006
08:11:44
Thermal Dynamics
D
DWG No:
Sheet
of
Supersedes Scale
Date:
Drawn: References
Date By Revisions Rev PCB No:
Assy No:
Information Proprietary to THERMAL DYNAMICS CORPORATION.
Not For Release, Reproduction, or Distribution without Written Consent.
NOTE: UNLESS OTHERWISE SPECIFIED -
1. RESISTOR VALUES ARE EXPRESSED IN OHMS, 1/4W 5%.
2. CAPACITOR VALUES ARE EXPRESSED IN MICROFARADS (uF). Chk: App:
TITLE:
Last Modified:
Size SCHEMATIC,
Thermal
Dynamics
AA
42X1213
Friday, September 25, 2009
1 2
Industrial Park #2
West Lebanon NH 03784
603-298-5711
100A Power Supply 600V CSA (Chopper)
Tuesday, October 03, 2006
08:11:44
Thermal Dynamics
D
RAS
PCB 8
WK-5687
RC &
RF CAPS
HALL SENSOR
HALL SENSOR
PILOT REG.
(CHOPPER )
PCB1
WK-5750
BIAS
POWER
PILOT REGULATOR
(CHOPPER)
< /OVER_TEMP > P_DEM (P_Iref) > P_Enable (P_ena)
PILOT REG.
(CHOPPER )
PCB2
WK-5754
I_DE
T
I_SE
V_CHANGE PC
B
600V onl
y
100A INVERTER MODULE
P_GN
D
VAC_IN
LINE to LINE,
LINE TO GND
CAPS & VARISTORS
PCB 1
WK-5857
INPUT POWER
INDICATOR
REAR PANEL
INPUT POWER
INDICATOR
INTERNAL
<<
16 CKT RIBBON CABL
E
PILOT CURRENT SIGNAL
<
WORK CURRENT SIGNAL
<
/ OVERTEMP
<
PCB 5 WK-5602 (partial)
MISSING PHAS
E
(pulses)
<
LED1 DIM = LOW, BRIGHT = OK
LED2 DIM = OK, BRIGHT = FAULT
LED3 DIM = OK, BRIGHT = FAULT
LED4 OFF = OK, ON = FAULT
LED5 OFF = OK, ON + FAULT
/PILOT ENABLE
>
PILOT DEMAND
>
CN6 16 CKT
BIAS SUPPLY
FOR PCB5
(F2 -Sht2)
DC FAN
POWER
CN1 CN5 CN6
CN4 CN5 CN6
(A1 Sht2) (A1 Sht2) (A1 Sht 2) (A1 Sht 2) (A2 Sht 2) (A2 Sht 2)
CN6 16 CKT
ON / OFF
PCB3 WK-5694
PCB4 WK-5604
VAC_IN
P_GND
BIAS SUPPLY PCB
DETECTOR PCB
INTERFACE PCB
FILTER PCB
C1 Capacitor, 0.1 uf, 1250 VDC (D2, Sht 2)
C2 Capacitor, 2 uf, 430VAC (A9, Sht 1)
C3 Capacitor 47 uf 400V (C1, Sht 2)
C.P1 Circuit protector/ON-OFF SW (B2, Sht 1)
10A, 690V, 3Ph
C.P2 Circuit protector 2.5A 125V (D2, Sht 1)
C.P3 Circuit protector 3.15A 125V (D2, Sht 1)
C.P4 Circuit protector 10A 125V (E2, Sht 1)
C.P5 Circuit protector 2.5A 125V (E2, Sht 1)
C.P6 Circuit protector 2.5A 125V (F2, Sht 1)
C.P7 Circuit protector 5A 125V (E2, Sht 1)
C.P8 Circuit protector 3.15A 125V (F3, Sht 1)
D1 Diode Bridge 20A, 1600V, 3Ph (D2, Sht 1)
D2 Diode, Dual, 2x100A, 600V (B8, Sht 1)
D3 Diode Bridge 25A, 800V, 1Ph (C1, Sht 2)
FAN1 Fan, Coolant, 24 VDC (F4, Sht 2)
FAN3 Fan, Chopper, 24 VDC (A8, Sht 1)
FL1 Flow sensor (B5, Sht 2)
HCT1 Hall Current Sensor, Pilot (B8, Sht 1)
HCT2 Hall Current Sensor, Work (C9, Sht 1)
LSW1 Level SW, coolant, NC (B5, Sht 2)
MC1 Contactor, 3P ,Inv 1 input, Coil (B3, Sht 2)
" Contacts (A2, B2, Sht 1)
" Aux Contact (B3, Sht 2)
MC2 Contactor, pilot, Coil (B3, Sht 2)
" Contacts (C8, Sht 1)
MOT1 Motor, Pump 200VAC, 1P (E4, Sht 2)
NE1 Neon indicator, rear panel, 220VAC (C1, Sht 1)
NE2 Neon indicator, internal, 220VAC (C1, Sht 1)
R6 Resistor, 20K ,30W (A8, Sht 1)
R7 Resistor, 1K ,30W (E2, Sht 2)
R9 Resistor, 50 ,40W (A9, Sht 1)
T1 Aux Transformer (D-F1, Sht 2)
TH1 Thermal Sensor, coolant return (B5, Sht 2)
COMPONENT LOCATOR
(C7, Sht 2)
Power Supply
Rear Panel
--600-
-
600 VAC 3 Phase
DAT
(C2, Sht 2)
RIBBON CABLE SIGNALS
CN6 - 16 Ckt Ribbon Cable
2,4- I_REF (Scaled Cut Demand)
5- PS_START (Start)
6- REDUNDANT_START (Start2)
8- INV_READY
9- / PS_START disabled by Input_NG
12- / OCR
13- / PS_START disabled by OCR
14- /TEMP_ERR
15- / PS_START disabled by Temp _Err
ECO-B402 DAT 2/26/07
AB ECO-B448 DAT 4/13/07
(C7 & A9,Sht 2)
(C7 & A9,Sht 2)
ECO-B646 GAC 10/31/07 AC
AD ECO-B1391 DAT 4-24-09
DAT AE ECO-B1535 9-25-09
CN2 CN2 1 2 3 4
CN32 CN32 1 2 3 4
LED3
INPUT NG
LED3
INPUT NG
N2 N2
TB2 TB2
P1 P1
TB1 TB1
TB1 TB1
1 2
3 4
CN1 CN1 1 5 8
CN4 CN4
1 2 3
CN7 CN7 1 2 3 4 5
LED5
ERROR
LED5
ERROR
P (+) P (+)
HCT2 HCT2
1 2 3 4
CN18 CN18 1 2 3
RY2 RY2
TB5 TB5
TB2 TB2
TB3 TB3
C.P1 C.P1
- + - +
3
1
2
4
CN3 CN3 1 2
D2 D2
1
A1
2
K1
3
A2
4
K2
MC1-A MC1-A
CN4 CN4 1 2 3 4
NE2 NE2
TB1 TB1
MC1-C MC1-C
TB4 TB4
TB2 TB2
HCT1 HCT1
1 2 3 4
CN2 CN2 1 2 3
N (-) N (-)
CN32 CN32 1 2 3 4
CN2 CN2
1 2
CN5 CN5 1 2 3 4
CN5 CN5 1 2 3 4
CN1 CN1
1
2
WORK WORK
CN33 CN33 1 2 3 4
CN3 CN3 1
CN1-not used CN1-not used
1 2 3 4
LED2
MISSING PHASE
LED2
MISSING PHASE
CN7 CN7 1 2 3 4 5
CN4 CN4
1 4
CN2 CN2 1 2 3
CN10 CN10 1 2
++
R R
MC2-A MC2-A
CN3 CN3 1 2
MC2-B MC2-B
++
S S
NE1 NE1
CN4 CN4 1 2 3 4 5
TB4 TB4
230V 230V
MC2-C MC2-C
CN17 CN17 1 2 3
TT
CN3 CN3
1
4
CN1 CN1
1
2
3
4
AC
AC
AC
+
-
D1
AC
AC
AC
+
-
D1
CN2 CN2
1
2
3
LED4
CHOPPER TEMP
LED4
CHOPPER TEMP
CN4 CN4 1 2 3 4 5
CN1 CN1
1
2
3
4
5
6
7
CN1 CN1
1
2
3
4
- + - +
3
1
2
4
CN7 CN7 1 2 3 4 5
+
RY2
RY2
+
RY2
RY2
CN4 - PCB12 CN4 - PCB12
1 2 3 4
+
-
+
-
1
2
3
4
5
6
FAN3 FAN3
+
-
R6
20K
30W
R6
20K
30W
1 2
3 4
THS1
SW_TEMP_NC
THS1
SW_TEMP_NC
CN6 CN6 1 2 3
R9
50
R9
50
CN9 CN9 1 2
CN2-600V
6
CN2-600V
6
1 2 3 4
MC1-B MC1-B
C2
2 UF
C2
2 UF
CN8 CN8 1 2
INRUSH INRUSH
CN2 CN2 1 2 3
TB3 TB3
TB1 TB1
CN3 CN3 1 2 3 4
C1 C1
Art # A-07000_AD
Art # A-07000_AD
APPENDIX 11: SCHEMATIC, CSA 600V, CHOPPER PILOT