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03 operating set-up, Operating set-up -3 – Tweco 100 Auto-Cut User Manual

Page 63

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Manual 0-4764

4-3 OPERATION

4.03 Operating Set-up

Follow this set-up procedure each time the system is operated:

WARNING

Disconnect primary power at the source before assembling or disassembling power supply, torch parts, torch

and leads assemblies or adding coolant.

A. Coolant Level Inspection

Check the coolant level in the coolant tank at the rear of the unit. If the tank is below 3/4 full, add coolant.

B. Torch Parts Selection

Check the torch for proper assembly. Install proper torch parts for the application per the Torch section of

the manual.

C. Input Power

Check the power source for proper input voltage. Make sure that Power Supply is set for the proper voltage.

Close main disconnect switch or plug unit in to supply primary power to the system.

D. Work Cable Connection

Check for a solid and clean work cable connection to the workpiece or cutting table. The connection area

must be free from paint and rust.

E. Torch Connection

Check that the torch is properly connected.

F. Gas Supplies

Connect desired plasma and shield gases. Make sure gas sources meet requirements. Check connections

and turn gas supply on.

Select the desired shield gas as follows:

1. If gas shield is desired, set shield selector switch to GAS position.

2. If Water Mist shield is desired, set shield mode selector switch to ‘H

2

O MIST’ position. Water must be

connected to the control console at the shield water connection.

NOTES

Tap water should only be used for shield gas.

If tap water pressure is over 100 psi (6.9 bar) there must be a Water Regulator (Catalog No. 8-6118) installed

between the water source and the Power Supply.

H. Plasma Gas Purge

Move the Power Supply ON/OFF switch to the ON position.

An automatic gas purge will remove any condensation that may have accumulated in the torch and leads

while the system was shut down. After the purge is complete, if the RUN/SET switch is in SET position,

gases will flow.

I. Amperage Selection

Select the desired current output amperage.