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Hinging the ailerons and flaps – E-flite F-4 Phantom 32 DF User Manual

Page 6

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E-flite F-4 Phantom 32 DF Assembly Manual

hinging the Ailerons and Flaps

Required Parts

Wing panel (left and right)

Aileron (left and right)

Flap (left and right) CA hinge (8)

Required Tools and Adhesives

Thin CA

T-pins

Pin vise

Drill bit: 1/16-inch (1.5mm)

Please follow the procedure for hinging

the ailerons and flaps as described in this

manual. Failure to correctly hinge these surfaces

could result in the surface becoming loose in

flight, resulting in the loss of your aircraft.



1. Use a pin vise and 1/16-inch (1.5mm) drill bit

to drill a hole in the center of each hinge slot in the

ailerons, flaps and wing panels. This will provide

a tunnel for the CA to wick into, making the bond

between the hinge and wood stronger.



2. Slide the hinges into the aileron and flap. Insert

the hinges so the holes in the hinge are at the

hinge line. Insert a T-pin through one of the holes to

keep the hinge centered while the aileron and flap

are installed on the wing panel.



3. Slide the hinges in the aileron into the slots on

the wing. Note the orientation of the ailerons and

flaps. They will only fit correctly one way with all

decals showing on the top. Leave a small gap

at the wing tip. Installl the flap making sure the

aileron and flap can move without interference.

Also make sure the flap is set in an equal distance

from a line projected from the root of the wing to

prevent it from rubbing against the fuselage. The

gap between each surface, and the line projected

from the wing root, should be equal.

When gluing the hinges, do not use a CA

accelerator. The CA must be allowed time to

soak into the hinges to provide the best bond

between the hinge and surrounding wood.



4. Remove the T-pins from the hinges. Make sure

the aileron and flap are tight against the wing.

Wick thin CA into each hinge, both top and

bottom, until the hinge is saturated with CA. Allow

the CA to fully cure before proceeding.