4 malfunctions – maintenance, Handling dialysis membranes, Care of the unit – Metrohm 754 Dialysis Unit User Manual
Page 32: Maintenance by metrohm service, Shutdown, Replacing the pump tubing, Replacing the dialysis membrane, 4malfunctions – maintenance, 1 malfunctions and their rectification

4.1 Malfunctions and their rectification
754 Dialysis Unit
29
4
Malfunctions – Maintenance
4.1
Malfunctions and their rectification
If difficulties appear with the IC system during analysis, their cause are
best investigated in the order separating column
→
→ pump →
→ eluent
→
→ IC system. An overview of possible malfunctions, their causes and
remedies can be found in the instruction manuals of the 732/733 IC
System (section 5.3.2). In addition to these general malfunctions the
table below contains others which might arise as a result of the opera-
tion of the 754 Dialysis Unit.
Malfunction
Possible causes
Rectification
Insufficient or non-
existing flow rate at
754 Dialysis Unit
•
Contact pressure too low
•
Pump tubing faulty
•
Inlets to dialysis cell blocked
•
Sample tubing blocked by
particles that are too large
•
Bacterial growth in the sample
channel and dialysis cell
•
Overly narrow PTFE tubings due
to excessive tightening of the
compression fittings
•
Set contact pressure correctly with contact
pressure lever (see section 2.3.3).
•
Replace pump tubing
(see section 4.2.5).
•
Replace the dialysis membrane and clean
the cell (see section 4.2.6).
•
Replace blocked tubing; always centrifuge
samples (see section 3.3.7).
•
Periodically replace tubings
26
26, 30
30, 33
33 and
45
45 for the sample channel; replace the
dialysis membrane
•
Replace tubings.
Leakage
•
Leaking compression fittings
•
Tighten the compression fittings or replace
if necessary.
Air bubbles in pump
circuit
•
Suction tubing is not immersed
•
Leaking compression fittings
•
Acceptor solution insufficiently
degassed
•
Standing air bubbles
•
Ensure suction tubing is fully immersed in
the acceptor or sample solution.
•
Tighten the compression fittings or replace
if necessary.
•
Re-degas the acceptor solution.
•
Small air bubbles are not a problem. If big
air bubbles occur, rinse the sample chan-
nel with degassed acceptor solution (open
outlet briefly if need be).
Insufficient yield from
dialysis
•
Transfer time incorrectly set
•
Dialysis time too short (e.g.
when concentration is too low)
•
Dried out or damaged dialysis
membrane
•
Deposits on the dialysis mem-
brane, recognizable from dis-
colouring at the sample inlet
•
Unsuitable dialysis membrane
•
Check optimum transfer time, especially
after each change of membrane or tubing
(see section 3.3.4).
•
Check optimum dialysis time (see section
3.3.5).
•
Replace dialysis membrane
(see section 4.2.6).
•
Replace dialysis membrane
(see section 4.2.6).
•
Use different dialysis membrane.