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4 malfunctions – maintenance, Handling dialysis membranes, Care of the unit – Metrohm 754 Dialysis Unit User Manual

Page 32: Maintenance by metrohm service, Shutdown, Replacing the pump tubing, Replacing the dialysis membrane, 4malfunctions – maintenance, 1 malfunctions and their rectification

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4.1 Malfunctions and their rectification

754 Dialysis Unit

29

4

Malfunctions – Maintenance

4.1

Malfunctions and their rectification

If difficulties appear with the IC system during analysis, their cause are

best investigated in the order separating column

→ pump →

→ eluent

→ IC system. An overview of possible malfunctions, their causes and

remedies can be found in the instruction manuals of the 732/733 IC

System (section 5.3.2). In addition to these general malfunctions the

table below contains others which might arise as a result of the opera-

tion of the 754 Dialysis Unit.

Malfunction

Possible causes

Rectification

Insufficient or non-
existing flow rate at
754 Dialysis Unit

Contact pressure too low

Pump tubing faulty

Inlets to dialysis cell blocked

Sample tubing blocked by
particles that are too large

Bacterial growth in the sample
channel and dialysis cell

Overly narrow PTFE tubings due
to excessive tightening of the
compression fittings

Set contact pressure correctly with contact
pressure lever (see section 2.3.3).

Replace pump tubing
(see section 4.2.5).

Replace the dialysis membrane and clean
the cell (see section 4.2.6).

Replace blocked tubing; always centrifuge
samples (see section 3.3.7).

Periodically replace tubings

26

26, 30

30, 33

33 and

45

45 for the sample channel; replace the
dialysis membrane

Replace tubings.

Leakage

Leaking compression fittings

Tighten the compression fittings or replace
if necessary.

Air bubbles in pump
circuit

Suction tubing is not immersed

Leaking compression fittings

Acceptor solution insufficiently
degassed

Standing air bubbles

Ensure suction tubing is fully immersed in
the acceptor or sample solution.

Tighten the compression fittings or replace
if necessary.

Re-degas the acceptor solution.

Small air bubbles are not a problem. If big
air bubbles occur, rinse the sample chan-
nel with degassed acceptor solution (open
outlet briefly if need be).

Insufficient yield from
dialysis

Transfer time incorrectly set

Dialysis time too short (e.g.
when concentration is too low)

Dried out or damaged dialysis
membrane

Deposits on the dialysis mem-
brane, recognizable from dis-
colouring at the sample inlet

Unsuitable dialysis membrane

Check optimum transfer time, especially
after each change of membrane or tubing
(see section 3.3.4).

Check optimum dialysis time (see section
3.3.5
).

Replace dialysis membrane
(see section 4.2.6).

Replace dialysis membrane
(see section 4.2.6).

Use different dialysis membrane.