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Snorkel TB100J User Manual

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XX. CHAPTER TITLE

ii

P/N 0112478

INTRODUCTION ............................................ iii

SIGNS ............................................................. iii
QUALIFIED OPERATORS .............................. iii
MAINTENANCE .............................................. iii
RESPONSIBILITIES OF PARTIES ................. iv
ADDITIONAL INFORMATION ......................... iv

1. SAFETY ...................................................... 1 - 1

SAFE OPERATION ......................................... 1 - 1

Pre-start Inspection..................................... 1 - 1
Work Place Inspection and Practices ......... 1 - 1
Electrocution ............................................... 1 - 2
Tipover & Falling Hazards........................... 1 - 2
Crushing...................................................... 1 - 2

GENERAL SAFETY PRECAUTIONS.............. 1 - 2

Personnel Precautions................................ 1 - 2
Operator General Precautions .................... 1 - 2
Mounting & Dismounting Precautions ......... 1 - 3
Starting and Stopping Precautions ............. 1 - 3
Operating Precautions ................................ 1 - 3
Operator Maintenance Precautions ............ 1 - 3
Fuel Handling Precautions.......................... 1 - 3

SAFETY DECALS & PLACARDS.................... 1 - 3

2. SAFETY DEVICES ..................................... 2 - 1

TILT ALARM HORN, SIREN, & LIGHT ........... 2 - 1
EMERGENCY STOP SWITCHES................... 2 - 2
LANYARD ANCHORAGE POINTS ................. 2 - 2
GRAVITY GATE .............................................. 2 - 2
FOOT SWITCH ............................................... 2 - 3
GROUND OPERATION SWITCH ................... 2 - 3
EXTENDIBLE AXLE INTERLOCKS ................ 2 - 3
EMS LIGHTS & AUDIO ALARMS ................... 2 - 3
EMS TABLE .................................................... 2 - 5
OPERATOR HORN......................................... 2 - 5
MOTION ALARM............................................. 2 - 5
PLATFORM WORK LIGHTS........................... 2 - 6
DRIVING LIGHTS............................................ 2 - 6
GFCI OUTLET................................................. 2 - 6
GUARDRAILS ................................................. 2 - 6
FLASHING LIGHTS......................................... 2 - 6

3. SPECIFICATIONS ...................................... 3 - 1

GENERAL SPECIFICATIONS ........................ 3 - 1
PLATFORM SPECIFICATIONS ...................... 3 - 1
ENGINE DATA ................................................ 3 - 2
ENGINE OIL CHARTS .................................... 3 - 2
OVERALL DIMENSIONS ................................ 3 - 3
SAFE WORKING ENVELOPE ........................ 3 - 4
SERIAL-NUMBER LOCATIONS ..................... 3 - 5
CHASSIS NOMENCLATURE.......................... 3 - 5
TURNTABLE & BOOM NOMENCLATURE ..... 3 - 5

4. GAUGES..................................................... 4 - 1

FILTER MINDER ............................................. 4 - 1
TEMPERATURE ............................................. 4 - 1
AMPS .............................................................. 4 - 1
HOURS ........................................................... 4 - 1
FUEL ............................................................... 4 - 2
HYDRAULIC OIL LEVEL................................. 4 - 2
HYDRAULIC OIL TEMPERATURE ................. 4 - 2
HYDRAULIC OIL FILTER................................ 4 - 3
ENGINE OIL.................................................... 4 - 3

5. AUTOMATIC SHUT-OFFS
& CIRCUIT BREAKERS............................. 5 - 1

AUTOMATIC SHUT-OFFS .............................. 5 - 1

Engine Temperature ................................... 5 - 1
Engine Oil Pressure .................................... 5 - 1
Alternator Not Charging .............................. 5 - 1

CIRCUIT BREAKERS ..................................... 5 - 1

6. CONTROLS................................................ 6 - 1

GROUND-CONTROL BOX ............................. 6 - 2
PLATFORM-CONTROL BOX.......................... 6 - 4
CHASSIS......................................................... 6 - 6
TURNTABLE ................................................... 6 - 6

7. OPERATION............................................... 7 - 1

CONTROL STATIONS.................................... 7 - 1
EMERGENCY STOPPING.............................. 7 - 1
STARTING FROM THE GROUND-
CONTROL BOX ............................................ 7 - 1

Pre-start Conditions .................................... 7 - 1
Starting (from the ground)........................... 7 - 2

STARTING FROM THE PLATFORM-
CONTROL BOX ............................................ 7 - 3

Pre-start Conditions .................................... 7 - 3
Starting (from the platform)......................... 7 - 4

MOVING THE PLATFORM ............................. 7 - 5
MOVING THE TB100J .................................... 7 - 8
STEERING...................................................... 7 - 8
125 V AC OUTLET AT THE PLATFORM (GFCI) . 7 - 8
EXTEND & LOCK REAR AXLES .................... 7 - 9
RETRACT & LOCK REAR AXLES.................. 7 - 11

8. EMERGENCY OPERATION ...................... 8 - 1

EMERGENCY OPERATION FROM
THE PLATFORM-CONTROL BOX ............... 8 - 1
EMERGENCY OPERATION FROM
THE GROUND-CONTROL BOX ................... 8 - 3

9. STOWING & TRANSPORTING ................. 9 - 1

STOWING....................................................... 9 - 1
TRANSPORTING............................................ 9 - 1

Trailering..................................................... 9 - 1
Securing to a Transport Vehicle ................. 9 - 2
Towing ........................................................ 9 - 4

10. DAILY INSPECTION & MAINTENANCE . 10 - 1

DAILY INSPECTION AND
MAINTENANCE TABLE .............................. 10 - 1
PLACARDS AND DECALS
INSPECTION CHART I................................ 10 - 10
PLACARDS AND DECALS
INSPECTION DRAWING I .......................... 10 - 11
PLACARDS AND DECALS
INSPECTION CHART II............................... 10 - 12
PLACARDS AND DECALS
INSPECTION DRAWING II ......................... 10 - 13

11. TROUBLESHOOTING ............................. 11 - 1

12. OPTIONS.................................................. 12 - 1

PLATFORM WORK LIGHTS ......................... 12 - 1
AIR LINE TO PLATFORM ............................. 12 - 1
DRIVING LIGHTS.......................................... 12 - 2
COLD WEATHER START KIT ...................... 12 - 2
Block Heaters ................................................ 12 - 2
Ether Injection................................................ 12 - 2
HYDRAULIC SYSTEM COLD
WEATHER WARM-UP KIT ......................... 12 - 2
AC GENERATOR .......................................... 12 - 3
MOTION ALARM ........................................... 12 - 3
TOW KIT........................................................ 12 - 3
FOUR-WHEEL DRIVE (4X4)......................... 12 - 4
SELF-STOWING PLATFORM....................... 12 - 5
FLASHING LIGHT ......................................... 12 - 6

13. FIRE FIGHTING & HAZARDOUS
CHEMICAL CONTAINMENT ................... 13 - 1

ANTI-FREEZE ............................................... 13 - 1
BATTERY, LEAD/ACID ................................. 13 - 1
DIESEL FUEL................................................ 13 - 1
FOAM IN TIRES ............................................ 13 - 1
GASOLINE .................................................... 13 - 2
HYDRAULIC OIL ........................................... 13 - 2
LIQUEFIED PETROLEUM GAS .................... 13 - 2
MOTOR OIL................................................... 13 - 2

INDEX ................................................................ I - 1
LIMITED WARRANTY ............(inside back cover)

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