Lull 944E-42 Service Manual - Manual (Page 254)

Transfer Carriage
11-14 944E-42
13. Coat the bolts with Loctite
®
242 (blue). Replace the
bolts and stop blocks (10) at the rear, left and right
side of the frame. Torque bolt to, 302 - 390 lb-ft
(410 - 530 Nm).
14. Coat the locknuts with Loctite
®
242 (blue). Install
locknuts, washers, Lull logo plate and black backing
at the rear of the vehicle. Torque locknuts to,
29 - 51 lb-ft (40 - 70 Nm).
15. Properly connect the batteries.
16. Close and secure the engine cover.
17. Inspect rear rollers. (Refer to Section 11.3.10, “Rear
Roller Gap Check.”)
18. If required, perform rear rollers shimming. (Refer to
Section 11.3.11, “Rear Roller Shimming.”)
11.3.12 Front Roller Gap Check
Note: The attachment should remain attached to the
quick attach for these checks.
1. Park the machine on a firm, level surface, level the
machine, fully retract the boom and transfer
carriage, level the boom, place the transmission
control lever in (N) NEUTRAL, engage the park
brake and shut the engine OFF.
2. This procedure will require the gap check to be
made in three separate locations. Transfer carriage
all the way retracted, transfer carriage all the way
forward and the transfer carriage moved forward
about halfway.
3. With the transfer carriage all the way retracted, use a
rawhide hammer to tap the rollers (1) against the
rails (2). Check the gap (3) between the roller and
the existing shims (4) with a feeler gauge. Check
both front rollers and record the gap on each side.
4. Start the engine and move the transfer carriage all
the way forward. Shut the vehicle OFF. Use a
rawhide hammer to tap the rollers against the rails
and again check the gap (4) between the roller and
the existing shims of each roller with the transfer
carriage in this position. Record the gap of each
roller.
5. Start the engine and move the transfer carriage
about halfway back. Shut the vehicle OFF. Use a
rawhide hammer to tap the rollers against the rails
and once again check the gap (4) between the roller
and the existing shims of each roller with the transfer
carriage in this position. Record the gap of each
roller.
6. Find the location that had the smallest gap. This is
the position that the roller gap will be adjusted to, if
necessary. The maximum total gap of both sides
should not exceed 0.08 in (2 mm).
7. If the total gap is larger than 0.08 in (2 mm), the
rollers need to be shimmed.
OU0981
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