Lull 944E-42 Service Manual - Manual (Page 247)

11-7 944E-42
Transfer Carriage
11.3.2 Transfer Carriage Installation
1. Insert front roller pin (6), front roller (7) and shims (8)
in their previously labeled positions.
2. Coat the capscrews with Loctite
®
242 (blue). Torque
capscrew to 43 - 78 lb-ft (59 - 106 Nm).
3. Repeat steps 11.3.2 and 2 for the other front roller.
4. Coat the capscrews with Loctite
®
242 (blue). Replace
capscrews, shims, and wear pads in their previously
labeled positions. Torque capscrew to,
21 - 38 lb-ft (29 - 52 Nm).
5. Lift and slide the transfer carriage in through the
back of the frame.
6. Move the transfer carriage all the way forward on the
frame.
7. Coat the capscrews with Loctite
®
242 (blue). Replace
capscrews, washers and scrapers (5) on the front of
the transfer carriage. Adjust scraper to have a gap of
less than 0.12" (3 mm) between the scraper and the
frame rail. Torque capscrews to, 25 - 44 lb-ft
(34 - 61 Nm).
Note: Make sure the threaded hole, of the transfer
cylinder pin, is facing downward during installation.
8. Connect the transfer cylinder (6) to the transfer
carriage mount (7) with the transfer cylinder pin (8)
securing it with retaining ring (9).
9. Insert the rear roller pin (10), rear rollers (11) and
shims (12) according to their previously labeled
positions. Coat the pin bolt with Loctite
®
242 (blue).
Replace pin bolt and locknut on the roller pin (10).
Torque pin bolt to, 43 - 78 lb-ft (59 - 106 Nm).
10. Coat the capscrews with Loctite
®
242 (blue). Replace
four capscrews securing the hydraulic junction
manifold to the transfer carriage. Torque capscrews
to, 8 - 22 lb-ft (11 - 31 Nm).
11. Secure the slave cylinder (13) with a sling and take
up any slack.
12. Lift the slave cylinder (13) into position and insert the
pin (14). Coat the bolt with Loctite
®
242 (blue). Install
the bolt and locknut. Torque bolt to,
9 - 22 lb-ft (17 - 31 Nm).
13. Repeat steps 11 and 12 for the other slave cylinder.
MU1841
5
MU5491
6
7
9
8
MU1741
10
11
12
12
11