beautypg.com

Preventive maintenance – Comfort-Aire HBH Series 6-10 Tons User Manual

Page 42

background image

IOM Manual

HBH SERIES

Heat Controller, Inc.

41

Preventive Maintenance

Water Coil Maintenance -

(Direct ground water applications only)

If the system is installed in an area with a known high

mineral content (125 P.P.M. or greater) in the water, it is

best to establish a periodic maintenance schedule with the

owner so the coil can be checked regularly. Consult the well

water applications section of this manual for a more detailed

water coil material selection. Should periodic coil cleaning

be necessary, use standard coil cleaning procedures, which

are compatible with the heat exchanger material and copper

water lines. Generally, the more water flowing through the

unit, the less chance for scaling. Therefore, 1.5 gpm per

ton [1.6 l/m per kW] is recommended as a minimum flow.

Minimum flow rate for entering water temperatures below

50°F [10°C] is 2.0 gpm per ton [2.2 l/m per kW].

Water Coil Maintenance -

(All other water loop applications)

Generally water coil maintenance is not needed for closed

loop systems. However, if the piping is known to have

high dirt or debris content, it is best to establish a periodic

maintenance schedule with the owner so the water coil

can be checked regularly. Dirty installations are typically

the result of deterioration of iron or galvanized piping or

components in the system. Open cooling towers requiring

heavy chemical treatment and mineral buildup through water

use can also contribute to higher maintenance. Should

periodic coil cleaning be necessary, use standard coil

cleaning procedures, which are compatible with both the

heat exchanger material and copper water lines. Generally,

the more water flowing through the unit, the less chance for

scaling. However, flow rates over 3 gpm per ton (3.9 l/m per

kW) can produce water (or debris) velocities that can erode

the heat exchanger wall and ultimately produce leaks.

Filters - Filters must be clean to obtain maximum

performance. Filters should be inspected every month

under normal operating conditions and be replaced when

necessary. Units should never be operated without a filter.

Washable, high efficiency, electrostatic filters, when dirty,

can exhibit a very high pressure drop for the fan motor and

reduce air flow, resulting in poor performance. It is especially

important to provide consistent washing of these filters (in

the opposite direction of the normal air flow) once per month

using a high pressure wash similar to those found at self-

serve car washes.

Condensate Drain - In areas where airborne bacteria

may produce a “slimy” substance in the drain pan, it may

be necessary to treat the drain pan chemically with an

algaecide approximately every three months to minimize the

problem. The condensate pan may also need to be cleaned

periodically to insure indoor air quality. The condensate drain

can pick up lint and dirt, especially with dirty filters. Inspect

the drain twice a year to avoid the possibility of plugging and

eventual overflow.

Compressor - Conduct annual amperage checks to insure

that amp draw is no more than 10% greater than indicated

on the serial plate data.

Fan Motors - All units have lubricated fan motors. Fan

motors should never be lubricated unless obvious, dry

operation is suspected. Periodic maintenance oiling is not

recommended, as it will result in dirt accumulating in the

excess oil and cause eventual motor failure. Conduct annual

dry operation check and amperage check to insure amp

draw is no more than 10% greater than indicated on serial

plate data.

Belt - Check that the belt is tight. Retighten if needed.

Replace if it is split or cracked.

Air Coil - The air coil must be cleaned to obtain maximum

performance. Check once a year under normal operating

conditions and, if dirty, brush or vacuum clean. Care must

be taken not to damage the aluminum fins while cleaning.

CAUTION: Fin edges are sharp.

Refrigerant System - To maintain sealed circuit integrity,

do not install service gauges unless unit operation appears

abnormal. Reference the operating charts for pressures

and temperatures. Verify that air and water flow rates are at

proper levels before servicing the refrigerant circuit.