Pulsafeeder PulsaPro 900 EN - Manual (Page 3)

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Table of Contents
1. I NTRODUCTION ..................................................................................................................................... 1
1.1 General Description ................................................................................................................ 1
2. P RINCIPLES OF O PERATION ................................................................................................................... 1
2.1 Overall Operation .................................................................................................................... 1
2.2 Component Location ............................................................................................................... 2
2.2.1 Reagent Head Assembly ................................................................................................. 3
2.2.2 Pump Head/Piston Assembly ......................................................................................... 4
2.2.3 Control Assembly ............................................................................................................ 6
2.2.4 Gear Reducer Assembly ................................................................................................. 7
3. E QUIPMENT I NSPECTION ....................................................................................................................... 8
4. S TORAGE I NSTRUCTIONS ...................................................................................................................... 8
4.1 Short Term ............................................................................................................................... 8
4.2 Long Term ................................................................................................................................ 8
5. I NSTALLATION ...................................................................................................................................... 9
5.1 Location .................................................................................................................................... 9
5.2 Mounting .................................................................................................................................. 9
5.3 Piping System .......................................................................................................................... 10
5.3.1 Suction Pressure Requirements .................................................................................... 11
5.3.2 Discharge Pressure Requirements ................................................................................ 11
6. E QUIPMENT S TARTUP ........................................................................................................................... 12
6.1 Lubrication ............................................................................................................................... 12
6.1.1 Oil Capacities ................................................................................................................... 12
6.1.2 Oil Fill ................................................................................................................................ 14
6.1.3 Oil Changes ...................................................................................................................... 16
6.2 Startup ...................................................................................................................................... 17
6.2.1 Output Adjustment .......................................................................................................... 17
6.2.2 Priming the Pump Head .................................................................................................. 18
6.2.3 Priming the Reagent Head .............................................................................................. 18
6.2.4 Motor Rotation ................................................................................................................. 19
6.2.5 Calibration ........................................................................................................................ 20
7. M AINTENANCE ...................................................................................................................................... 21
7.1 Wet End Removal, Inspection, and Reinstallation ............................................................... 22
7.2 Re-Priming the Pump Head .................................................................................................... 24
7.2.1 Re-Filling the Hydraulic System ..................................................................................... 25
7.2.2 Re-Priming the Hydraulic System .................................................................................. 25
7.3 Check Valves ........................................................................................................................... 26
7.3.1 Check Valve Removal ..................................................................................................... 27
7.3.2 Ball Valve – Inspection and Repair ................................................................................ 27
7.3.3 Disk Valve – Inspection and Repair ............................................................................... 27
7.3.4 Check Valve Reinstallation ............................................................................................. 28
7.4 Hydraulic Performance Valve (HPV) ...................................................................................... 29
7.4.1 HPV Removal and Replacement .................................................................................... 30
7.5 Hydraulic Bypass Valve (HBV) ............................................................................................... 31
7.5.1 PTP (Push To Purge) Valve ............................................................................................ 32
7.5.2 PTP Removal, Cleaning, and Reinstallation ................................................................. 33
7.5.3 Piston Seal ....................................................................................................................... 34
7.5.4 Piston Removal ................................................................................................................ 35
7.5.5 Piston Seal Reinstallation ............................................................................................... 35
7.6 Oil Seals ................................................................................................................................... 37
7.6.1 General Description......................................................................................................... 37
7.6.2 Motor Adaptor Oil Seal Removal and Replacement ..................................................... 38
7.7 Stroke Control Assembly ....................................................................................................... 40
7.7.1 Stroke Control Assembly Maintenance ......................................................................... 40
7.8 Motor Removal and Reinstallation ........................................................................................ 41
8. R EPLACEMENT P ARTS .......................................................................................................................... 42
8.1 PulsaPro Series KOPkit Program .......................................................................................... 42