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A.O. Smith 12 40GPC T 100 User Manual

Page 40

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40

Installing the Air Intake Chamber Box:
11. Check the position the wiring harness wire in the

wiring channeling molded down the back center of

the air intake chamber box (Figure 78).

12. Connect the air pressure tubing to the fitting on

the bottom of the air intake chamber box and route

tubing in molded inlaid of the air intake chamber

box (Figure 78).

13. Reinstall the air intake chamber gasket (removed

in step 7) on the back lower portion of the air

intake chamber box (Figure 79).

14. Install the air intake chamber box to the

combustion chamber pipe. Using a small amount

of soapy water will help. Do not get any water

or soapy water on any electrical connections or

gas control components (see Figure 80), (NOTE:

UNDUE PRESSURE OR SUDDEN FORCE

SUCH AS HAMMERING OR BEATING ON

THE AIR CHAMBER BOX WITH ANY OBJECT

INCLUDING YOUR HANDS WILL DAMAGE THE

AIR INTAKE CHAMBER BOX AND RESULT IN

FAILURE OF THE HEATER’S OPERATION).

15. Install the air intake chamber box by rotating

the top of the air intake chamber box from left to

right (only a few inches in both directions) while

pressing on the bottom portion of the air intake

chamber box. When properly installed the air

intake chamber box will be in place against the

water heater’s side aligning with the screw holes

(Figure 80).

16. Secure the air intake chamber box to the water

heater’s side by reusing the 4 screws removed in

step 6 (Figure 80).

17. Reattach the air pressure tubing to the air

pressure switch by pushing the tubing onto the

connector until the end of the tubing pushes to the

shoulder of the connector.

18. Check the air hose tubing connection to the

pressure switch to ensure the tubing has not

loosened up or pulled off.

19. Turn on the electrical and the gas supplies to the

water heater. Plug in the electric connection from

the transformer to the electric outlet (Figure 75).

20. Restart the water heater by following the

directions on the “Lighting and Operating

Instructions” label located on the front of the water

heater.

21. Upon verifying proper operation of the water

heater, replace the manifold cover/outer door.

Figure 78.

RUBBER WIRE
PROTECTOR

WIRE HARNESS INSIDE
WIRE CHANNELING

AIR PRESSURE TUBING
CONNECTION

REAR SIDE OF
THE AIR INTAKE
CHAMBER BOX

Figure 79.

NEW AIR INTAKE
CHAMBER BOX

REINSTALL
CHAMBER GASKET

Figure 80.

ROTATE FROM
LEFT TO RIGHT

AND

PUSH INWARD

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