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Installation instructions using blind fasteners, Feature operation, Warning – WEATHER GUARD 164-X-01 THRU 186-X-01 User Manual

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INSTALLATION INSTRUCTIONS USING BLIND FASTENERS

Note: Make sure there is enough hole depth before installing the Blind Fastener.
Note: Black Oxide Bolt, Flat Washer, and Installation Tool are only used to install

Blind Fasteners.
• Install Blind Fastener using Figure 4 as a guide.

• Place a drop of oil on black oxide bolt for lubrication.

• Insert Blind Fastener in the hole.

• Hold the “Installation Tool” with a 9/16” wrench while turning the “Black Oxide

Bolt” with a 1/2” wrench until fully seated.

• Turning “Black Oxide Bolt” will be hard until fastener “bulbs” out.

• When Blind Fastener is fully seated, continue with installation.

FEATURE OPERATION

LOCK SYSTEM

The WEATHER GUARD

®

Lock is designed to provide maximum security, while providing ease of use and years of

reliable service. When in the locked mode, the button remains retracted in a tamper-resistant position. When the button is

pressed in the unlock mode, the latch is activated and the cover opens.

The WEATHER GUARD

®

Latch System utilizes an automotive grade latch in conjunction with a high strength latch

striker to ensure maximum security. The WEATHER GUARD

®

Latch System is designed to open with a single touch of

the button, and close securely. Expect years of reliable service from the WEATHER GUARD

®

Latch System with only

minimal maintenance: Bi-annually lubricate latch pivot points with white grease. If latch striker is accidentally knocked

out of alignment, simply use a mallet to realign.

MOUNTING BRACKETS

Wide flange mounting bolts

provide secure mounting

without crimping bed rails

and allow full unobstructed

use of side pockets.

12V ELECTRICAL ACCESS

WEATHER GUARD

®

Truck Boxes are

equipped with a 12 Volt Electrical

Access Plug for easy electrical

accessory fit-ups. To use, simply cut

along one or more perforations in the

rubber grommet and run wire through.

B

F

Blind Fastener

LOCK

Turn key counterclockwise to locked

position as indicated on lock bezel.

When the button is now pressed, it will

stay in the retracted or tamper-resistant

position until unlocked.

UNLOCKED

Turn key clockwise to unlock position

as indicated on the lock bezel. Button

will pop out and is now ready to release

the latches when pressed.

LATCH SYSTEM

B

F

Blind Fastener

B

F

Blind Fastener

B

F

Blind Fastener

B

F

Blind Fastener

To prevent electric shock, explosion, fire and/or serious personal injury when using side box with:
Extension Cord -

• Follow all Extension Cord manufacturer’s warnings and instructions.

• Do NOT insert extension cord through hole without grommet in place (see Figure 5).

• Only use a three-wire extension cord with all three prongs intact. Never remove the round grounding prong.

• Extension cord must be connected to a 120 Volt GFCI protected outlet with proper ground. If GFCI outlet is

not available, use an extension cord with GFCI protection built in.

• Check the insulation and plugs of extension cord before using. Do NOT use cord if it is worn or damaged.

• Do NOT overload extension cord.

WARNING

Figure 4

Figure 5

Electrical

access