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Fulton FB-S Horizontal Firetube Boiler User Manual

Page 53

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The Fulton Companies*FB-S Series Manual*Version 2010-0820 rev. 3/5/13

Page 53

Low Water alarm. This is normal and typical of ‘priming’ where a boiler tries

to maintain an overload condition resulting in unstable water conditions.

7. Fault Finding

Before calling the Fulton Service Department, check the following:

a) Gas isolating valve(s) OPEN (gas and dual fuel burners).

b) Oil isolating valve(s) OPEN (gas and dual fuel burners).

c) Oil storage tank contains an adequate level of fuel.

d) Oil filer(s) are not blocked.

e) Water feed line from feed tank/hotwell is OPEN.

f)

Water feed isolating valve on boiler is OPEN.

g) All blowdown valves are SHUT.

h) Fuses or MCBs in the main supply are not tripped.

i)

Thermal overload on the pump motor is not tripped.

j)

Thermal overload on the burner motor is not tripped.

k) Normal water level is visible in the water level gauges.

l)

Feed pump is primed and not air locked.

m) Front door proof of closure microswitch is closed.

Before calling the Fulton Service Department, have the following information available:

a) The model and size of the boiler.

b) The boiler serial number.

c) The model and type of burner fitted.

Note

A very common problem is that when a boiler cools down, the steam in

the steam space condenses and gradually forms a vacuum. If the feed water

line is open, the boiler will draw in water in an attempt to equalize the

pressure. The appearance in the water level gauges is the same if they are

empty or fully flooded. If the sight glasses appear empty, but the water level

control alarm(s) have not sounded, it is highly probable that the boiler is

flooded. Allow air into the system and drop the water to the normal operating

level by opening a blowdown valve. Installing a vacuum breaker on the boiler

or steam header will not allow a vacuum condition to occur as a boiler cools

down.