Climax FF5000 FLANGE FACER - Manual (Page 6)

SeTuP anD oPeraTion
a Fast Four-Step Process
Typically, less than 15 minutes for the experienced operator.
1
With the proper
set of jaws
inserted, place
the mounting
chuck into the
flange bore
resting on the
setup bars. Snug
the jaws to hold
the chuck in
place.
2
Use the special
indicator
accessory to
center the chuck
in the bore, then
tighten the jaws
securely. Align
the chuck for
flatness across
the flange by
adjusting the
leveling screws.
3
Attach the
machine body
with one draw
bolt. The machine
may be removed
and replaced
if necessary,
without disturbing
the alignment.
4
Position the tool
head with the
hand crank so the
cutter is at the
desired starting
point. The model
FF5000 Flange
Facer is ready to
run.
Climax Portable Machining & Welding Systems Web site: climaxportable.com
Worldwide Phone: 1.503.538.2185 N. America Toll-Free: 1.800.333.8311 Fax: 1.503.538.7600 E-mail: [email protected]
page 6
Calculating RPM Calculating Machining Time
12 x SFPM (Surface Feet per Minute)
π x Diameter
1000 x SMPM (Surface Meters per Minute)
π x Diameter
Example 1 (Inch):
12 x 75 SFPM = 3.141 (π) x 13.38 inch dia. x ? (RPM)
900 = 42.03 x ? (RPM)
900 π 42.03 = 21RPM
Example 2 (Metric):
1000 x 23 SMPM = 3.141 (π) x 340 mm dia x ? (RPM)
23000 = 1067.94 x ? (RPM)
23000 π 1067.94 = 21.5 RPM
Length of cut ((OD - ID) / 2)
RPM x Feed
Example (Inch):
Length of Cut:
2.75 inches
Inches / Minute: 0.01 inches
Revolutions / Minute: 21 RPM
Machining Time = 13 minutes / pass
Example (Metric):
Length of Cut:
70 mm
mm / minute: 0.25 mm
Revolutions / minute: 21.5 RPM
Machining Time = 13 minutes / pass
Machining Time =
Machining
Time =
2.75
21 x 0.01
2.75
0.21
Machining
Time =
70
21.5 x 0.25
70
5.375