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Climax BW1000 AUTOBOREWELDING autoborewelding vs. hand welding User Manual

Autoborewelding vs. hand welding

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BWCmp

Our automated welding systems are

designed to attach directly to several

of Climax’ boring machine mounting

fixtures, allowing a single setup for

both welding and machining

operations. These automated welders

offer high-quality, affordable welding

performance for bore, flange and

valve repair.

Improved Safety & Productivity

• Remote pendant controls

minimize welder's exposure to

harmful fumes, heat, and flash.

• Eliminates tedious, repetitive

motion leading to welder fatigue

and injury.

• Welds in areas that are difficult or

impossible to reach.

• Welder can be freed up to work

on other jobs while automated

welding is taking place,

significantly improving productivity.

• Welds in bores that are too small

to weld by hand, and are too large

to weld with good consistency in a

timely manner.

• Cut job time in half by welding

one set of bores while you're

machining the other.

Versatile, Efficient, Repeatable

• Weld in horizontal or vertical axis,

more consistently than hand

welding.

• Operates at a lower voltage with

no starts & stops, maintaining a

very consistent arc length.

• Arc time is increased 100% vs.

hand welding methods.

• Uses far less consumables vs.

hand welding.

• Smooth, consistent welds reduce

machining time by up to 50% -

which also reduces wear & tear

on your tooling, boring equipment,

and consumables.

• Automatic out-of-round correction

capability (pie mode and carriage

return) means there's no pre-

boring needed to manually fill a

void or to oversize the bore to

make it round).

• Interfaces with Climax BB3000,

BB4500 and BB5000 Boring

Machines (one set-up operation).

Climax AutoBoreWelding Systems provide you with higher quality welds,

as well as substancial time & cost savings over hand welding methods.

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AutoBoreWelding vS. hAnd Welding