Climax FF1000 FLANGE FACER User Manual
Ff1000 flange facer

ff1000 flange facer
easy OD-mount flange facer for repairs of flanges
2 to 12 inches (50.8 to 304.8 mm) in Diameter.
The Model FF1000 Portable Flange Facer
comes complete with all the components
you need to get started. It consists of a
mounting bell, a power module, and a flange
facing module. A 115V power vertical feed
module is offered as an option. Individual
components and accessories are available
for replacement or when required for some
applications. See the Components page for
the package that's right for you.
The Climax FF1000 Flange Facer
• Sets up and operates easily.
• Cuts O-ring grooves.
• Uses standard
3
⁄
8
-inch, square tool bits.
• Includes 1.22 hp (0.91 kW) pneumatic
motor.
Two Mounting Bell Sizes
• 8 inch module mounts on flanges 4 to 8
inches (101.6-203.2 mm) in diameter.
• 12 inch module mounts on flanges 8
to 12 inches (203.2 to 304.8 mm) in
diameter.
Two Power Modules
• Use with either mounting bell.
Variable radial feed rate.Manual depth
adjustment / longitudinal feed.
• 100 rpm with a 15:1 gear reduction,
1-inch (25.4 mm) stroke, 105 ft•lb
(142.7 N•m) of torque.
• 200 rpm with a 7.5:1 gear reduction,
1-inch (25.4 mm) stroke, 52.5 ft•lb
(71.4 N•m) of torque
Optional Power Feed Module
• Some applications require a remotely
operated power axial feed. This 115V
unit attaches to the power module.
Axial feed rates are available from 0.04 to
1.6 inches/minute (1.0 to 40.6 mm/min.).
2013
FF1
1
Two Facing Heads:
• 8 inch module faces 0 to 8 inches
(0 to 203.2 mm) in diameter.
• 12 inch module faces 0 to 12 inches
(0 to 304.8 mm) in diameter.
Optional Small Flange Adapter Plate
• Attaches to the bottom of the 8 inch
(203.2 mm) diameter mounting bell
to allow re-facing flanges from 2 to 4
inches (50.8 to 101.6 mm) in diameter.
• Unit comes complete with setup fingers
to accommodate smaller diameter
flanges.
Quick and Easy Setup
• An experienced operator can set up the
FF1000 Portable Flange Facer in less
than half an hour.
• Once you are familiar with the machine,
re-facing 2 to 3 standard flanges per
hour is typical (depending on the
size and type of flanges, access and
general working conditions).
New low-profile
power module
Flange facing
module
New mounting bell
with wider access
windows
Feed cam
New centering/leveling
plate for easier setup
The new,
wider access
windows make
adjustments to
the facing head
gearbox easier
than ever.